| ARC |
|
Description |
Recommendations |
Average
Recommended
Savings |
Average
Payback |
|
2.xxxx
|
 |
ENERGY MANAGEMENT
|
11,748 |
$9,735 |
1.3 |
|
2.1xxx
|
|
Combustion Systems
|
1,132 |
$13,047 |
0.9 |
|
2.11xx
|
|
FURNACES, OVENS AND DIRECTLY FIRED OPERATIONS
|
129 |
$8,710 |
0.9 |
|
2.111x
|
|
Operations
|
26 |
$16,680 |
0.7 |
|
2.1111
|
|
CONTROL PRESSURE ON STEAMER OPERATIONS
|
5 |
$6,968 |
0.6 |
|
2.1112
|
|
HEAT OIL TO PROPER TEMPERATURE FOR GOOD ATOMIZATION
|
0 |
$0 |
0.0 |
|
2.1113
|
|
REDUCE COMBUSTION AIR FLOW TO OPTIMUM
|
12 |
$18,116 |
0.4 |
|
2.1114
|
|
LIMIT AND CONTROL SECONDARY COMBUSTION AIR IN FURNACE
|
1 |
$1,140 |
0.3 |
|
2.1115
|
|
ELIMINATE COMBUSTIBLE GAS IN FLUE GAS
|
0 |
$0 |
0.0 |
|
2.1116
|
|
IMPROVE COMBUSTION CONTROL CAPABILITY
|
8 |
$22,538 |
1.3 |
|
2.1117
|
|
RELOCATE OVEN / FURNACE TO MORE EFFICIENT LOCATION
|
0 |
$0 |
0.0 |
|
|
2.112x
|
|
Hardware
|
30 |
$5,880 |
1.1 |
|
2.1121
|
|
USE INSULATION IN FURNACES TO FACILITATE HEATING / COOLING
|
12 |
$5,901 |
1.2 |
|
2.1122
|
|
RE-SIZE CHARGING OPENINGS OR ADD A MOVABLE DOOR ON EQUIPMENT
|
1 |
$606 |
0.3 |
|
2.1123
|
|
INSTALL AUTOMATIC STACK DAMPER
|
17 |
$6,174 |
1.0 |
|
2.1124
|
|
REPLACE DIRECT FIRED WITH STEAM HEAT
|
0 |
$0 |
0.0 |
|
2.1125
|
|
CONVERT TO OXYFUEL BURNERS
|
0 |
$0 |
0.0 |
|
|
2.113x
|
|
Maintenance
|
73 |
$7,034 |
0.9 |
|
2.1131
|
|
REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC
|
44 |
$5,206 |
0.9 |
|
2.1132
|
|
REPAIR FAULTY LOUVERS AND DAMPERS
|
0 |
$0 |
0.0 |
|
2.1133
|
|
ADJUST BURNERS FOR EFFICIENT OPERATION
|
25 |
$11,120 |
1.0 |
|
2.1134
|
|
ELIMINATE LEAKS IN COMBUSTIBLE GAS LINES
|
1 |
$625 |
0.2 |
|
2.1135
|
|
REPAIR FURNACES AND OVEN DOORS SO THAT THEY SEAL EFFICIENTLY
|
3 |
$1,927 |
0.2 |
|
|
|
2.12xx
|
|
BOILERS
|
868 |
$8,378 |
0.8 |
|
2.121x
|
|
Operation
|
115 |
$5,466 |
0.9 |
|
2.1211
|
|
MOVE BOILER TO MORE EFFICIENT LOCATION
|
4 |
$1,614 |
0.3 |
|
2.1212
|
|
OPERATE BOILERS ON HIGH FIRE SETTING
|
19 |
$13,168 |
1.0 |
|
2.1213
|
|
DIRECT WARMEST AIR TO COMBUSTION INTAKE
|
92 |
$4,043 |
1.0 |
|
|
2.122x
|
|
Hardware
|
93 |
$17,826 |
1.5 |
|
2.1221
|
|
REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES
|
16 |
$22,056 |
1.8 |
|
2.1222
|
|
INSTALL TURBULATORS
|
43 |
$5,472 |
1.0 |
|
2.1223
|
|
INSTALL SMALLER BOILER (INCREASE HIGH FIRE DUTY CYCLE)
|
6 |
$9,688 |
2.4 |
|
2.1224
|
|
REPLACE BOILER
|
28 |
$36,124 |
2.0 |
|
|
2.123x
|
|
Maintenance
|
589 |
$7,275 |
0.6 |
|
2.1231
|
|
ESTABLISH BURNER MAINTENANCE SCHEDULE FOR BOILERS
|
36 |
$15,652 |
0.3 |
|
2.1232
|
|
KEEP BOILER TUBES CLEAN
|
27 |
$11,064 |
0.6 |
|
2.1233
|
|
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO
|
526 |
$6,508 |
0.7 |
|
|
2.124x
|
|
Blowdown
|
71 |
$9,868 |
1.5 |
|
2.1241
|
|
REDUCE EXCESSIVE BOILER BLOWDOWN
|
16 |
$13,345 |
0.9 |
|
2.1242
|
|
MINIMIZE BOILER BLOWDOWN WITH BETTER FEEDWATER TREATMENT
|
7 |
$6,557 |
1.6 |
|
2.1243
|
|
USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER
|
48 |
$9,192 |
1.7 |
|
|
|
2.13xx
|
|
FUEL SWITCHING
|
135 |
$47,209 |
1.5 |
|
2.131x
|
|
Electric to Fossil Fuel
|
96 |
$12,585 |
1.6 |
|
2.1311
|
|
REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT
|
94 |
$12,846 |
1.6 |
|
|
2.132x
|
|
Fossil Fuel to Electric
|
7 |
$66,094 |
0.8 |
|
2.1321
|
|
REPLACE FOSSIL FUEL EQUIPMENT WITH ELECTRICAL EQUIPMENT
|
7 |
$66,094 |
0.8 |
|
2.1322
|
|
USE ELECTRIC HEAT IN PLACE OF FOSSIL FUEL HEATING SYSTEM
|
0 |
$0 |
0.0 |
|
2.1323
|
|
REPLACE GAS-FIRED ABSORPTION AIR CONDITIONERS WITH ELECTRIC UNITS
|
0 |
$0 |
0.0 |
|
|
2.133x
|
|
Alternate Fuel
|
23 |
$188,430 |
1.5 |
|
2.1331
|
|
BURN A LESS EXPENSIVE GRADE OF FUEL
|
10 |
$124,459 |
1.0 |
|
2.1332
|
|
CONVERT COMBUSTION EQUIPMENT TO BURN NATURAL GAS
|
4 |
$48,042 |
2.1 |
|
2.1333
|
|
CONVERT COMBUSTION EQUIPMENT TO BURN OIL
|
2 |
$360,682 |
0.7 |
|
2.1334
|
|
CONVERT OIL OR GAS BURNERS TO COMBUSTION OF COAL
|
0 |
$0 |
0.0 |
|
2.1335
|
|
REPLACE GASOLINE WITH DIESEL, LPG, OR NATURAL GAS
|
4 |
$95,374 |
2.0 |
|
2.1336
|
|
INSTALL EQUIPMENT TO UTILIZE WASTE FUEL
|
3 |
$598,093 |
2.5 |
|
|
2.139x
|
|
Miscellaneous
|
9 |
$40,925 |
0.8 |
|
2.1391
|
|
REPLACE PURCHASED STEAM WITH ELECTRIC HEATING
|
0 |
$0 |
0.0 |
|
2.1392
|
|
REPLACE PURCHASED STEAM WITH OTHER ENERGY SOURCE
|
4 |
$84,951 |
0.8 |
|
2.1393
|
|
USE STEAM SPARGING OR INJECTIONS IN PLACE OF INDIRECT HEATING
|
3 |
$5,160 |
0.8 |
|
2.1394
|
|
REPLACE STEAM JETS ON VACUUM SYSTEM WITH ELECTRIC MOTOR DRIVEN VACUUM PUMPS
|
2 |
$6,519 |
1.0 |
|
|
|
|
2.2xxx
|
|
Thermal Systems
|
2,545 |
$12,734 |
1.3 |
|
2.21xx
|
|
STEAM
|
809 |
$8,881 |
0.8 |
|
2.211x
|
|
Traps
|
61 |
$21,922 |
0.5 |
|
2.2111
|
|
INSTALL STEAM TRAP
|
6 |
$6,242 |
0.8 |
|
2.2112
|
|
USE CORRECT SIZE STEAM TRAPS
|
1 |
$2,880 |
0.9 |
|
2.2113
|
|
REPAIR OR REPLACE STEAM TRAPS
|
51 |
$24,929 |
0.5 |
|
2.2114
|
|
SHUT OFF STEAM TRAPS ON SUPER HEATED STEAM LINES WHEN NOT IN USE
|
3 |
$8,501 |
0.1 |
|
|
2.212x
|
|
Condensate
|
196 |
$7,050 |
1.3 |
|
2.2121
|
|
INCREASE AMOUNT OF CONDENSATE RETURNED
|
87 |
$11,906 |
1.1 |
|
2.2122
|
|
INSTALL / REPAIR INSULATION ON CONDENSATE LINES
|
72 |
$1,387 |
1.6 |
|
2.2123
|
|
INSULATE FEEDWATER TANK
|
28 |
$2,379 |
1.2 |
|
2.2124
|
|
INSTALL DE-AERATOR IN PLACE OF CONDENSATE TANK
|
0 |
$0 |
0.0 |
|
2.2125
|
|
REPLACE BAROMETRIC CONDENSERS WITH SURFACE CONDENSERS
|
0 |
$0 |
0.0 |
|
2.2126
|
|
LOWER OPERATING PRESSURE OF CONDENSER (STEAM)
|
0 |
$0 |
0.0 |
|
2.2127
|
|
FLASH CONDENSATE TO PRODUCE LOWER PRESSURE STEAM
|
4 |
$17,507 |
0.8 |
|
2.2128
|
|
USE STEAM CONDENSATE FOR HOT WATER SUPPLY (NON-POTABLE)
|
5 |
$21,897 |
0.3 |
|
|
2.213x
|
|
Leaks and Insulation
|
487 |
$7,947 |
0.7 |
|
2.2131
|
|
INSULATE STEAM / HOT WATER LINES
|
296 |
$4,279 |
0.9 |
|
2.2132
|
|
REPAIR FAULTY INSULATION ON STEAM LINES
|
4 |
$3,362 |
0.7 |
|
2.2133
|
|
REPAIR LEAKS IN LINES AND VALVES
|
113 |
$6,877 |
0.3 |
|
2.2134
|
|
ELIMINATE LEAKS IN HIGH PRESSURE REDUCING STATIONS
|
1 |
$10,281 |
0.0 |
|
2.2135
|
|
REPAIR AND ELIMINATE STEAM LEAKS
|
73 |
$24,694 |
0.4 |
|
|
2.214x
|
|
Distillation
|
1 |
$1,313 |
1.8 |
|
2.2141
|
|
OPERATE DISTILLATION COLUMNS EFFICIENTLY
|
0 |
$0 |
0.0 |
|
2.2142
|
|
UPGRADE DISTILLATION HARDWARE
|
1 |
$1,313 |
1.8 |
|
|
2.215x
|
|
Maintenance
|
8 |
$10,547 |
0.5 |
|
2.2151
|
|
CLEAN STEAM COILS IN PROCESSING TANKS
|
0 |
$0 |
0.0 |
|
2.2152
|
|
MAINTAIN STEAM JETS USED FOR VACUUM SYSTEM
|
2 |
$28,970 |
0.5 |
|
2.2153
|
|
CLOSE OFF UNNEEDED STEAM LINES
|
6 |
$4,406 |
0.5 |
|
|
2.216x
|
|
Operations
|
50 |
$6,624 |
0.4 |
|
2.2161
|
|
OPTIMIZE OPERATION OF MULTI-STAGE VACUUM STEAM JETS
|
1 |
$3,250 |
0.9 |
|
2.2162
|
|
REDUCE EXCESS STEAM BLEEDING
|
6 |
$27,115 |
2.1 |
|
2.2163
|
|
USE MINIMUM STEAM OPERATING PRESSURE
|
39 |
$2,439 |
0.1 |
|
2.2164
|
|
TURN OFF STEAM TRACING DURING MILD WEATHER
|
4 |
$17,540 |
1.2 |
|
2.2165
|
|
SUBSTITUTE AIR FOR STEAM TO ATOMIZE OIL
|
0 |
$0 |
0.0 |
|
|
2.219x
|
|
Miscellaneous
|
6 |
$29,742 |
2.7 |
|
2.2191
|
|
SUBSTITUTE HOT PROCESS FLUIDS FOR STEAM
|
3 |
$33,169 |
3.7 |
|
2.2192
|
|
USE HEAT EXCHANGE FLUIDS INSTEAD OF STEAM IN PIPELINE TRACING SYSTEMS
|
3 |
$26,316 |
1.7 |
|
|
|
2.22xx
|
|
HEATING
|
23 |
$19,404 |
1.1 |
|
2.221x
|
|
Operation
|
11 |
$30,292 |
0.7 |
|
2.2211
|
|
USE OPTIMUM TEMPERATURE
|
8 |
$10,636 |
0.7 |
|
2.2212
|
|
USE MINIMUM SAFE OVEN VENTILATION
|
3 |
$82,706 |
0.7 |
|
|
2.222x
|
|
Hardware
|
11 |
$10,163 |
1.3 |
|
2.2221
|
|
USE IMMERSION HEATING IN TANKS, MELTING POTS, ETC
|
4 |
$23,802 |
1.3 |
|
2.2222
|
|
CONVERT LIQUID HEATERS FROM UNDERFIRING TO IMMERSION OR SUBMERSION HEATING
|
1 |
$675 |
1.2 |
|
2.2223
|
|
ENHANCE SENSITIVITY OF TEMPERATURE CONTROL AND CUTOFF
|
6 |
$2,651 |
1.3 |
|
|
|
2.23xx
|
|
HEAT TREATING
|
4 |
$5,327 |
0.9 |
|
2.231x
|
|
General
|
3 |
$6,302 |
1.2 |
|
2.2311
|
|
HEAT TREAT PARTS ONLY TO REQUIRED SPECIFICATIONS OR STANDARDS
|
1 |
$655 |
1.4 |
|
2.2312
|
|
MINIMIZE NON-ESSENTIAL MATERIAL IN HEAT TREATMENT PROCESS
|
0 |
$0 |
0.0 |
|
2.2313
|
|
USE BATCH FIRING WITH KILN "FURNITURE" SPECIFICALLY DESIGNED
|
0 |
$0 |
0.0 |
|
2.2314
|
|
REPLACE HEAT TREATING OVEN WITH MORE EFFICIENT UNIT
|
2 |
$9,126 |
1.1 |
|
|
|
2.24xx
|
|
HEAT RECOVERY
|
803 |
$20,251 |
1.6 |
|
2.241x
|
|
Flue Gas Recuperation
|
234 |
$17,935 |
1.7 |
|
2.2411
|
|
USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR
|
119 |
$18,649 |
1.5 |
|
2.2412
|
|
USE FLUE GAS HEAT TO PREHEAT BOILER FEEDWATER
|
114 |
$16,938 |
2.0 |
|
2.2413
|
|
USE HOT FLUE GASES TO PREHEAT WASTES FOR INCINERATOR BOILER
|
1 |
$46,562 |
0.2 |
|
|
2.242x
|
|
Flue Gas - Other Uses
|
67 |
$36,273 |
2.3 |
|
2.2421
|
|
INSTALL WASTE HEAT BOILER TO PROVIDE DIRECT POWER
|
1 |
$2,459 |
0.0 |
|
2.2422
|
|
USE WASTE HEAT FROM HOT FLUE GASES TO GENERATE STEAM
|
4 |
$3,777 |
2.6 |
|
2.2423
|
|
INSTALL WASTE HEAT BOILER TO PRODUCE STEAM
|
0 |
$0 |
0.0 |
|
2.2424
|
|
USE HEAT IN FLUE GASES TO PREHEAT PRODUCTS OR MATERIALS
|
6 |
$22,859 |
2.6 |
|
2.2425
|
|
USE FLUE GASES TO HEAT PROCESS OR SERVICE WATER
|
34 |
$53,173 |
2.7 |
|
2.2426
|
|
USE WASTE HEAT FROM FLUE GASES TO HEAT SPACE CONDITIONING AIR
|
2 |
$51,448 |
0.1 |
|
2.2427
|
|
USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT INCOMING FLUIDS
|
17 |
$20,555 |
1.7 |
|
2.2428
|
|
USE FLUE GASES IN RADIANT HEATER FOR SPACE HEATING, OVENS, ETC
|
3 |
$5,122 |
3.7 |
|
|
2.243x
|
|
Heat Recovery from Specific Equipment
|
267 |
$15,311 |
1.5 |
|
2.2431
|
|
RECOVER HEAT FROM TRANSFORMERS
|
3 |
$2,942 |
2.3 |
|
2.2432
|
|
RECOVER HEAT FROM OVEN EXHAUST / KILNS
|
29 |
$18,479 |
2.0 |
|
2.2433
|
|
RECOVER HEAT FROM ENGINE EXHAUSTS
|
0 |
$0 |
0.0 |
|
2.2434
|
|
RECOVER HEAT FROM AIR COMPRESSOR
|
78 |
$4,371 |
1.1 |
|
2.2435
|
|
RECOVER HEAT FROM COMPRESSED AIR DRYERS
|
1 |
$11,986 |
0.4 |
|
2.2436
|
|
RECOVER HEAT FROM REFRIGERATION CONDENSERS
|
73 |
$28,947 |
2.0 |
|
2.2437
|
|
RECOVER WASTE HEAT FROM EQUIPMENT
|
83 |
$12,978 |
1.4 |
|
|
2.244x
|
|
Other Process Waste Heat
|
226 |
$23,057 |
1.5 |
|
2.2441
|
|
PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT
|
54 |
$30,134 |
1.3 |
|
2.2442
|
|
PREHEAT COMBUSTION AIR WITH WASTE HEAT
|
10 |
$19,645 |
2.2 |
|
2.2443
|
|
RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR
|
22 |
$17,550 |
1.7 |
|
2.2444
|
|
USE HOT PROCESS FLUIDS TO PREHEAT INCOMING PROCESS FLUIDS
|
46 |
$16,390 |
1.2 |
|
2.2445
|
|
RECOVER HEAT FROM EXHAUSTED STEAM
|
10 |
$48,002 |
1.0 |
|
2.2446
|
|
RECOVER HEAT FROM HOT WASTE WATER
|
32 |
$11,318 |
1.6 |
|
2.2447
|
|
HEAT WATER WITH EXHAUST HEAT
|
52 |
$27,016 |
1.7 |
|
|
2.249x
|
|
Miscellaneous
|
9 |
$37,302 |
1.5 |
|
2.2491
|
|
USE COOLING AIR WHICH COOLS HOT WORK PIECES FOR SPACE HEATING
|
1 |
$3,467 |
0.1 |
|
2.2492
|
|
USE "HEAT WHEEL" OR OTHER HEAT EXCHANGER TO CROSS-EXCHANGE BUILDING EXHAUST AIR WITH MAKE-UP AIR
|
4 |
$74,796 |
1.9 |
|
2.2493
|
|
USE RECOVERED HEAT FROM LIGHTING FIXTURES FOR USEFUL PURPOSE
|
0 |
$0 |
0.0 |
|
2.2494
|
|
RECOVER HEAT IN DOMESTIC HOT WATER GOING TO DRAIN
|
2 |
$2,732 |
2.1 |
|
2.2495
|
|
USE EXHAUST HEAT FROM BUILDING FOR SNOW AND ICE REMOVAL
|
1 |
$2,775 |
0.3 |
|
2.2496
|
|
HEAT SERVICE HOT WATER WITH AIR CONDITIONING EQUIPMENT
|
1 |
$24,828 |
1.4 |
|
|
|
2.25xx
|
|
HEAT CONTAINMENT
|
586 |
$5,011 |
1.2 |
|
2.251x
|
|
Insulation
|
528 |
$4,920 |
1.2 |
|
2.2511
|
|
INSULATE BARE EQUIPMENT
|
476 |
$4,491 |
1.2 |
|
2.2512
|
|
INCREASE INSULATION THICKNESS
|
20 |
$13,342 |
0.9 |
|
2.2513
|
|
COVER OPEN TANKS WITH FLOATING INSULATION
|
0 |
$0 |
0.0 |
|
2.2514
|
|
COVER OPEN TANKS
|
17 |
$4,053 |
1.3 |
|
2.2515
|
|
USE OPTIMUM THICKNESS INSULATION
|
12 |
$6,610 |
1.3 |
|
2.2516
|
|
USE ECONOMIC THICKNESS OF INSULATION FOR LOW TEMPERATURES
|
3 |
$15,046 |
1.3 |
|
|
2.252x
|
|
Isolation
|
47 |
$6,470 |
0.6 |
|
2.2521
|
|
ISOLATE STEAM LINES TO AVOID HEATING AIR CONDITIONED AREAS
|
2 |
$537 |
1.1 |
|
2.2522
|
|
ISOLATE HOT OR COLD EQUIPMENT
|
11 |
$6,372 |
0.7 |
|
2.2523
|
|
REDUCE INFILTRATION TO REFRIGERATED AREAS; ISOLATE HOT EQUIPMENT FROM REFRIGERATED AREAS
|
33 |
$6,977 |
0.6 |
|
2.2524
|
|
AVOID COOLING OF PROCESS STREAMS OR MATERIALS THAT MUST SUBSEQUENTLY BE HEATED
|
0 |
$0 |
0.0 |
|
2.2525
|
|
ELIMINATE COOLING OF PROCESS STREAMS WHICH SUBSEQUENTLY MUST BE HEATED AND VICE VERSA
|
1 |
$2,665 |
0.1 |
|
|
2.253x
|
|
Infiltration
|
11 |
$3,144 |
1.2 |
|
2.2531
|
|
RE-SIZE CHARGING OPENINGS OR ADD MOVABLE COVER OR DOOR
|
10 |
$3,347 |
1.2 |
|
2.2532
|
|
USE ONLY AMOUNT OF AIR NECESSARY TO PREVENT EXPLOSION HAZARD
|
0 |
$0 |
0.0 |
|
2.2533
|
|
REPLACE AIR CURTAIN DOORS WITH SOLID DOORS
|
1 |
$1,114 |
0.5 |
|
|
|
2.26xx
|
|
COOLING
|
312 |
$17,695 |
1.9 |
|
2.261x
|
|
Cooling Towers
|
26 |
$13,841 |
1.3 |
|
2.2611
|
|
MODERATE COOLING TOWER OUTLET TEMPERATURE
|
5 |
$15,174 |
1.4 |
|
2.2612
|
|
USE COOLING TOWER WATER INSTEAD OF REFRIGERATION
|
6 |
$20,430 |
1.0 |
|
2.2613
|
|
USE ANTIFREEZE IN COOLING TOWERS TO ALLOW WINTER USE
|
0 |
$0 |
0.0 |
|
2.2614
|
|
USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING
|
13 |
$10,441 |
1.7 |
|
2.2615
|
|
CLEAN CONDENSER TUBES
|
2 |
$12,842 |
0.0 |
|
|
2.262x
|
|
Chillers and Refrigeration
|
247 |
$18,666 |
1.6 |
|
2.2621
|
|
MODIFY REFRIGERATION SYSTEM TO OPERATE AT A LOWER PRESSURE
|
151 |
$14,522 |
1.2 |
|
2.2622
|
|
REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL
|
23 |
$38,392 |
3.2 |
|
2.2623
|
|
MINIMIZE CONDENSER COOLING WATER TEMPERATURE
|
10 |
$6,363 |
1.7 |
|
2.2624
|
|
USE COLD WASTE WATER TO COOL CHILLER FEED WATER
|
5 |
$11,405 |
1.9 |
|
2.2625
|
|
CHILL WATER TO THE HIGHEST TEMPERATURE POSSIBLE
|
3 |
$7,957 |
0.2 |
|
2.2626
|
|
AVOID FROST FORMATION ON EVAPORATORS
|
13 |
$19,497 |
1.0 |
|
2.2627
|
|
USE MULTIPLE-EFFECT EVAPORATORS
|
2 |
$68,113 |
4.3 |
|
2.2628
|
|
UTILIZE A LESS EXPENSIVE COOLING METHOD
|
40 |
$25,013 |
2.1 |
|
|
2.269x
|
|
Miscellaneous
|
39 |
$14,114 |
4.6 |
|
2.2691
|
|
SHUT OFF COOLING IF COLD OUTSIDE AIR WILL COOL PROCESS
|
13 |
$5,535 |
11.4 |
|
2.2692
|
|
USE OUTSIDE COLD WATER SOURCE AS A SUPPLY OF COOLING WATER
|
4 |
$28,963 |
1.6 |
|
2.2693
|
|
USE WASTE HEAT STEAM FOR ABSORPTION REFRIGERATION
|
2 |
$73,450 |
1.7 |
|
2.2694
|
|
USE HIGHEST TEMPERATURE FOR CHILLING OR COLD STORAGE
|
16 |
$11,386 |
0.3 |
|
2.2695
|
|
USE CASCADE SYSTEM OF RECIRCULATING DURING COLD WEATHER TO AVOID SUB-COOLING
|
0 |
$0 |
0.0 |
|
2.2696
|
|
USE EXCESS COLD PROCESS FLUID FOR INDUSTRIAL COOLING NEEDS
|
4 |
$8,386 |
4.0 |
|
|
|
2.27xx
|
|
DRYING
|
8 |
$4,507 |
1.3 |
|
2.271x
|
|
Use of Air
|
8 |
$4,507 |
1.3 |
|
2.2711
|
|
UTILIZE OUTSIDE AIR INSTEAD OF CONDITIONED AIR FOR DRYING
|
8 |
$4,507 |
1.3 |
|
|
|
|
2.3xxx
|
|
Electrical Power
|
559 |
$47,768 |
1.6 |
|
2.31xx
|
|
DEMAND MANAGEMENT
|
253 |
$9,348 |
0.7 |
|
2.311x
|
|
Thermal Energy Storage
|
4 |
$32,034 |
2.9 |
|
2.3111
|
|
HEAT WATER DURING OFF-PEAK PERIODS AND STORE FOR LATER USE
|
1 |
$5,138 |
0.0 |
|
2.3112
|
|
STORE HEATED/ COOLED WATER FOR USE DURING PEAK DEMAND PERIODS
|
0 |
$0 |
0.0 |
|
2.3113
|
|
MAKE ICE DURING OFF PEAK HOURS FOR COOLING
|
3 |
$40,999 |
3.8 |
|
|
2.313x
|
|
Scheduling
|
189 |
$7,726 |
0.5 |
|
2.3131
|
|
RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS
|
94 |
$10,426 |
0.4 |
|
2.3132
|
|
RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS
|
72 |
$3,700 |
0.6 |
|
2.3133
|
|
CONSIDER THREE OR FOUR DAYS AROUND-THE-CLOCK OPERATION RATHER THAN ONE OR TWO SHIFTS PER DAY
|
0 |
$0 |
0.0 |
|
2.3134
|
|
SHIFT FROM DAYTIME TO NIGHTTIME OPERATION
|
7 |
$9,939 |
0.1 |
|
2.3135
|
|
SCHEDULE ROUTINE MAINTENANCE DURING NON-OPERATING PERIODS
|
1 |
$17,072 |
0.2 |
|
2.3136
|
|
OVERLAP CUSTODIAL SERVICES WITH NORMAL DAY HOURS
|
3 |
$597 |
1.0 |
|
2.3137
|
|
USE POWER DURING OFF-PEAK PERIODS
|
12 |
$10,438 |
0.6 |
|
|
2.319x
|
|
Miscellaneous
|
60 |
$12,947 |
1.2 |
|
2.3191
|
|
USE DEMAND CONTROLLER OR LOAD SHEDDER
|
53 |
$10,118 |
1.1 |
|
2.3192
|
|
USE FOSSIL FUEL POWERED GENERATOR DURING PEAK DEMAND PERIODS
|
7 |
$34,366 |
2.2 |
|
|
|
2.32xx
|
|
POWER FACTOR
|
226 |
$8,427 |
2.0 |
|
2.321x
|
|
General
|
225 |
$8,396 |
2.0 |
|
2.3211
|
|
USE POWER FACTOR CONTROLLERS
|
56 |
$12,655 |
2.1 |
|
2.3212
|
|
OPTIMIZE PLANT POWER FACTOR
|
169 |
$6,984 |
1.9 |
|
|
|
2.33xx
|
|
GENERATION OF POWER
|
2 |
$351,400 |
3.5 |
|
2.331x
|
|
DC
|
0 |
$0 |
0.0 |
|
2.3311
|
|
REPLACE DC EQUIPMENT WITH AC EQUIPMENT
|
0 |
$0 |
0.0 |
|
2.3312
|
|
INSTALL EFFICIENT RECTIFIERS
|
0 |
$0 |
0.0 |
|
|
2.332x
|
|
AC
|
2 |
$351,400 |
3.5 |
|
2.3321
|
|
USE STEAM PRESSURE REDUCTION TO GENERATE POWER
|
2 |
$351,400 |
3.5 |
|
2.3322
|
|
USE EXISTING DAM TO GENERATE ELECTRICITY
|
0 |
$0 |
0.0 |
|
2.3323
|
|
INSTALL EMISSIONS CONTROLS TO INCREASE CAPACITY
|
0 |
$0 |
0.0 |
|
|
|
2.34xx
|
|
COGENERATION
|
69 |
$312,986 |
4.0 |
|
2.341x
|
|
General
|
69 |
$312,986 |
4.0 |
|
2.3411
|
|
REPLACE ELECTRIC MOTORS WITH BACK PRESSURE STEAM TURBINES AND USE EXHAUST STEAM FOR PROCESS HEAT
|
2 |
$39,544 |
2.6 |
|
2.3412
|
|
USE WASTE HEAT TO PRODUCE STEAM TO DRIVE A STEAM TURBINE-GENERATOR
|
5 |
$366,438 |
2.5 |
|
2.3413
|
|
BURN FOSSIL FUEL TO PRODUCE STEAM TO DRIVE A STEAM TURBINE-GENERATOR AND USE STEAM EXHAUST FOR HEAT
|
10 |
$373,804 |
3.8 |
|
2.3414
|
|
BURN WASTE TO PRODUCE STEAM TO DRIVE A STEAM TURBINE GENERATOR SET AND USE STEAM EXHAUST FOR HEAT
|
2 |
$225,500 |
1.9 |
|
2.3415
|
|
USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT
|
38 |
$269,487 |
4.4 |
|
2.3416
|
|
USE COMBINED CYCLE GAS TURBINE GENERATOR SETS WITH WASTE HEAT BOILERS CONNECTED TO TURBINE EXHAUST
|
7 |
$479,768 |
3.6 |
|
2.3417
|
|
USE WASTE HEAT WITH A CLOSED-CYCLE GAS TURBINE-GENERATOR SET TO COGENERATE ELECTRICITY AND HEAT
|
5 |
$379,374 |
4.0 |
|
|
|
2.35xx
|
|
TRANSMISSION
|
9 |
$14,868 |
1.8 |
|
2.351x
|
|
Transformers
|
9 |
$14,868 |
1.8 |
|
2.3511
|
|
USE PLANT OWNED TRANSFORMERS OR LEASE TRANSFORMERS
|
7 |
$15,699 |
2.2 |
|
2.3512
|
|
DE-ENERGIZE EXCESS TRANSFORMER CAPACITY
|
2 |
$11,959 |
0.5 |
|
2.3513
|
|
CONSIDER POWER LOSS AS WELL AS INITIAL LOADS AND LOAD GROWTH IN DOWN-SIZING TRANSFORMERS
|
0 |
$0 |
0.0 |
|
|
2.352x
|
|
Conductor Size
|
0 |
$0 |
0.0 |
|
2.3521
|
|
REDUCE LOAD ON ELECTRICAL CONDUCTOR TO REDUCE HEATING LOSSES
|
0 |
$0 |
0.0 |
|
2.3522
|
|
INCREASE ELECTRICAL CONDUCTOR SIZE TO REDUCE DISTRIBUTION LOSSES
|
0 |
$0 |
0.0 |
|
|
|
|
2.4xxx
|
|
Motor Systems
|
3,509 |
$5,151 |
1.2 |
|
2.41xx
|
|
MOTORS
|
1,538 |
$5,349 |
1.9 |
|
2.411x
|
|
Operation
|
512 |
$3,144 |
0.9 |
|
2.4111
|
|
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS
|
505 |
$3,173 |
0.8 |
|
2.4112
|
|
INSTALL SOFT-START TO ELIMINATE NUISANCE TRIPS
|
2 |
$2,144 |
1.6 |
|
2.4113
|
|
INSTALL MOTOR VOLTAGE CONTROLLER ON LIGHTLY LOADED MOTORS
|
5 |
$610 |
2.4 |
|
|
2.413x
|
|
Hardware
|
766 |
$4,257 |
2.5 |
|
2.4131
|
|
REPLACE OVER-SIZE MOTORS AND PUMPS WITH OPTIMUM SIZE
|
11 |
$7,677 |
1.4 |
|
2.4132
|
|
SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY
|
5 |
$3,361 |
-1.1 |
|
2.4133
|
|
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS
|
746 |
$3,836 |
2.5 |
|
2.4134
|
|
REPLACE ELECTRIC MOTOR WITH FOSSIL FUEL ENGINE
|
4 |
$74,417 |
5.2 |
|
|
2.414x
|
|
Motor System Drives
|
234 |
$13,271 |
2.2 |
|
2.4141
|
|
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS
|
172 |
$12,828 |
2.2 |
|
2.4142
|
|
USE ADJUSTABLE FREQUENCY DRIVE TO REPLACE MOTOR-GENERATOR SET
|
4 |
$18,602 |
1.1 |
|
2.4143
|
|
USE ADJUSTABLE FREQUENCY DRIVE TO REPLACE THROTTLING SYSTEM
|
20 |
$12,630 |
2.5 |
|
2.4144
|
|
USE ADJUSTABLE FREQUENCY DRIVE TO REPLACE MECHANICAL DRIVE
|
36 |
$15,310 |
2.0 |
|
2.4145
|
|
INSTALL ISOLATION TRANSFORMER ON ADJUSTABLE FREQUENCY DRIVE
|
2 |
$10,375 |
1.8 |
|
|
2.415x
|
|
Motor Maintenance/Repair
|
26 |
$9,665 |
0.9 |
|
2.4151
|
|
DEVELOP A REPAIR/REPLACE POLICY
|
17 |
$5,608 |
0.7 |
|
2.4152
|
|
USE ONLY CERTIFIED MOTOR REPAIR SHOPS
|
0 |
$0 |
0.0 |
|
2.4153
|
|
AVOID EMERGENCY REWIND OF MOTORS
|
0 |
$0 |
0.0 |
|
2.4154
|
|
AVOID REWINDING MOTORS MORE THAN TWICE
|
1 |
$5,932 |
2.6 |
|
2.4155
|
|
STANDARDIZE MOTOR INVENTORY
|
0 |
$0 |
0.0 |
|
2.4156
|
|
ESTABLISH A PREVENTATIVE MAINTENANCE PROGRAM
|
2 |
$45,961 |
0.0 |
|
2.4157
|
|
ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM
|
6 |
$9,685 |
1.5 |
|
|
|
2.42xx
|
|
AIR COMPRESSORS
|
1,703 |
$3,736 |
0.6 |
|
2.422x
|
|
Hardware
|
561 |
$3,192 |
0.8 |
|
2.4221
|
|
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS
|
463 |
$1,712 |
0.8 |
|
2.4222
|
|
INSTALL ADEQUATE DRYERS ON AIR LINES TO ELIMINATE BLOWDOWN
|
7 |
$10,622 |
0.5 |
|
2.4223
|
|
INSTALL DIRECT ACTING UNITS IN PLACE OF COMPRESSED AIR PRESSURE SYSTEM IN SAFETY SYSTEM
|
4 |
$4,387 |
2.7 |
|
2.4224
|
|
UPGRADE CONTROLS ON COMPRESSORS
|
42 |
$7,684 |
0.9 |
|
2.4225
|
|
INSTALL COMMON HEADER ON COMPRESSORS
|
6 |
$40,040 |
0.8 |
|
2.4226
|
|
USE / PURCHASE OPTIMUM SIZED COMPRESSOR
|
33 |
$9,587 |
1.5 |
|
2.4227
|
|
USE COMPRESSOR AIR FILTERS
|
6 |
$4,505 |
0.3 |
|
|
2.423x
|
|
Operations
|
1,142 |
$4,003 |
0.4 |
|
2.4231
|
|
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED
|
407 |
$3,287 |
0.3 |
|
2.4232
|
|
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING
|
114 |
$6,563 |
0.6 |
|
2.4233
|
|
ELIMINATE PERMANENTLY THE USE OF COMPRESSED AIR
|
35 |
$4,808 |
1.2 |
|
2.4234
|
|
COOL COMPRESSOR AIR INTAKE WITH HEAT EXCHANGER
|
10 |
$3,199 |
1.1 |
|
2.4235
|
|
REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES
|
13 |
$1,348 |
3.5 |
|
2.4236
|
|
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES
|
561 |
$4,038 |
0.3 |
|
2.4237
|
|
SUBSTITUTE COMPRESSED AIR COOLING WITH WATER OR AIR COOLING
|
1 |
$410 |
0.3 |
|
2.4238
|
|
DO NOT USE COMPRESSED AIR FOR PERSONAL COOLING
|
1 |
$1,786 |
0.5 |
|
|
|
2.43xx
|
|
OTHER EQUIPMENT
|
268 |
$13,005 |
1.1 |
|
2.431x
|
|
Operations
|
153 |
$2,999 |
0.4 |
|
2.4311
|
|
RECOVER MECHANICAL ENERGY
|
2 |
$2,850 |
1.9 |
|
2.4312
|
|
IMPROVE LUBRICATION PRACTICES
|
66 |
$4,508 |
0.3 |
|
2.4313
|
|
PROVIDE PROPER MAINTENANCE / OF MOTOR DRIVEN EQUIPMENT
|
1 |
$1,149 |
0.6 |
|
2.4314
|
|
USE SYNTHETIC LUBRICANT
|
84 |
$1,838 |
0.4 |
|
|
2.432x
|
|
Hardware
|
115 |
$26,319 |
2.1 |
|
2.4321
|
|
UPGRADE OBSOLETE EQUIPMENT
|
13 |
$18,267 |
3.1 |
|
2.4322
|
|
USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES
|
60 |
$27,011 |
2.3 |
|
2.4323
|
|
USE OPTIMUM SIZE AND CAPACITY EQUIPMENT
|
23 |
$23,792 |
1.1 |
|
2.4324
|
|
REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT
|
15 |
$6,549 |
2.3 |
|
2.4325
|
|
UPGRADE CONVEYORS
|
4 |
$130,777 |
0.8 |
|
|
|
|
2.5xxx
|
|
Industrial Design
|
46 |
$21,329 |
1.4 |
|
2.51xx
|
|
SYSTEMS
|
46 |
$21,329 |
1.4 |
|
2.511x
|
|
Thermal
|
9 |
$23,080 |
3.6 |
|
2.5111
|
|
CONVERT FROM INDIRECT TO DIRECT FIRED SYSTEMS
|
5 |
$19,399 |
4.3 |
|
2.5112
|
|
USE CONTINUOUS EQUIPMENT WHICH RETAINS PROCESS HEATING CONVEYORS WITHIN THE HEATED CHAMBER
|
0 |
$0 |
0.0 |
|
2.5113
|
|
USE DIRECT FLAME IMPINGEMENT OR INFRARED PROCESSING FOR CHAMBER TYPE HEATING
|
3 |
$32,619 |
3.4 |
|
2.5114
|
|
USE SHAFT TYPE FURNACES FOR PREHEATING INCOMING MATERIAL
|
0 |
$0 |
0.0 |
|
2.5115
|
|
REPOSITION OVEN WALLS TO REDUCE HEATED SPACE
|
0 |
$0 |
0.0 |
|
2.5116
|
|
USE EXCESS COLD PROCESS FLUID FOR INDUSTRIAL COOLING NEEDS
|
1 |
$12,871 |
0.5 |
|
2.5117
|
|
CONVERT TO INDIRECT TEMPERATURE CONTROL SYSTEM
|
0 |
$0 |
0.0 |
|
|
2.512x
|
|
Mechanical
|
18 |
$20,850 |
0.9 |
|
2.5121
|
|
REDESIGN FLOW TO MINIMIZE MASS TRANSFER LENGTH
|
4 |
$32,223 |
0.6 |
|
2.5122
|
|
REPLACE HIGH RESISTANCE DUCTS, PIPES, AND FITTINGS
|
2 |
$1,170 |
0.4 |
|
2.5123
|
|
REDUCE FLUID FLOW RATES
|
8 |
$25,027 |
0.9 |
|
2.5124
|
|
USE GRAVITY FEEDS WHEREVER POSSIBLE
|
2 |
$2,286 |
0.5 |
|
2.5125
|
|
SIZE AIR HANDLING GRILLS/ DUCT/S COILS TO MINIMIZE AIR RESISTANCE
|
2 |
$19,640 |
2.3 |
|
|
2.519x
|
|
Miscellaneous
|
19 |
$20,953 |
0.8 |
|
2.5191
|
|
MODIFY DYE BECK
|
1 |
$30,784 |
0.5 |
|
2.5192
|
|
MODIFY TEXTILE DRYERS
|
0 |
$0 |
0.0 |
|
2.5193
|
|
CONVERT FROM BATCH TO CONTINUOUS OPERATION
|
1 |
$988 |
1.1 |
|
2.5194
|
|
REDESIGN PROCESS
|
13 |
$16,322 |
0.8 |
|
2.5195
|
|
CHANGE PRODUCT DESIGN TO REDUCE ENERGY REQUIREMENTS
|
3 |
$43,216 |
0.8 |
|
2.5196
|
|
USE SMALL NUMBER OF HIGH OUTPUT UNITS INSTEAD OF MANY SMALL INEFFICIENT UNITS
|
1 |
$24,509 |
0.1 |
|
2.5197
|
|
AVOID ELECTRICALLY-POWERED ANIMATED DISPLAYS
|
0 |
$0 |
0.0 |
|
|
|
|
2.6xxx
|
|
Operations
|
451 |
$5,497 |
0.7 |
|
2.61xx
|
|
MAINTENANCE
|
29 |
$4,106 |
0.5 |
|
2.612x
|
|
General
|
29 |
$4,106 |
0.5 |
|
2.6121
|
|
REDUCE HOT WATER TEMPERATURE TO THE MINIMUM REQUIRED
|
20 |
$4,866 |
0.4 |
|
2.6122
|
|
ADJUST VENTS TO MINIMIZE ENERGY USE
|
1 |
$2,722 |
0.9 |
|
2.6123
|
|
REMOVE UNNEEDED SERVICE LINES TO ELIMINATE POTENTIAL LEAKS
|
2 |
$1,289 |
1.1 |
|
2.6124
|
|
ESTABLISH EQUIPMENT MAINTENANCE SCHEDULE
|
5 |
$2,678 |
0.5 |
|
2.6125
|
|
KEEP EQUIPMENT CLEAN
|
1 |
$3,059 |
0.0 |
|
2.6126
|
|
KEEP SOLID FUELS / RAW MATERIALS DRY
|
0 |
$0 |
0.0 |
|
2.6127
|
|
MAINTAIN AIR FILTERS BY CLEANING OR REPLACEMENT
|
0 |
$0 |
0.0 |
|
|
|
2.62xx
|
|
EQUIPMENT CONTROL
|
422 |
$5,592 |
0.8 |
|
2.621x
|
|
Equipment Use Reduction
|
187 |
$5,780 |
0.6 |
|
2.6211
|
|
CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES
|
16 |
$378 |
1.8 |
|
2.6212
|
|
TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME
|
47 |
$3,161 |
0.5 |
|
2.6213
|
|
TURN OFF STEAM / HOT WATER LINES LEADING TO SPACE HEATING UNITS
|
1 |
$8,274 |
0.1 |
|
2.6214
|
|
SHUT OFF PILOTS IN STANDBY EQUIPMENT
|
6 |
$182 |
0.8 |
|
2.6215
|
|
SHUT OFF AIR CONDITIONING IN WINTER HEATING SEASON
|
0 |
$0 |
0.0 |
|
2.6216
|
|
SHUT OFF COOLING WATER WHEN NOT REQUIRED
|
4 |
$257 |
0.4 |
|
2.6217
|
|
SHUT OFF ALL LABORATORY FUME HOODS WHEN NOT IN USE
|
0 |
$0 |
0.0 |
|
2.6218
|
|
TURN OFF EQUIPMENT WHEN NOT IN USE
|
113 |
$8,106 |
0.4 |
|
|
2.622x
|
|
Equipment Scheduling
|
34 |
$11,414 |
1.0 |
|
2.6221
|
|
USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY
|
33 |
$11,680 |
0.8 |
|
2.6222
|
|
USE DRYING OVEN (BATCH TYPE) ON ALTERNATE DAYS OR OTHER OPTIMUM SCHEDULE TO RUN EQUIPMENT WITH FULL LOADS
|
0 |
$0 |
0.0 |
|
2.6223
|
|
SCHEDULE USE OF ELEVATORS TO CONSERVE ENERGY
|
1 |
$2,640 |
5.7 |
|
2.6224
|
|
SCHEDULE BAKING TIMES OF SMALL AND LARGE COMPONENTS
|
0 |
$0 |
0.0 |
|
2.6225
|
|
ELIMINATE THIRD SHIFT
|
0 |
$0 |
0.0 |
|
2.6226
|
|
OPTIMIZE FILTRATION CLEANING / REPLACEMENT TO MINIMIZE AIR RESISTANCE
|
0 |
$0 |
0.0 |
|
|
2.623x
|
|
Equipment Automation
|
189 |
$4,360 |
0.9 |
|
2.6231
|
|
UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED
|
71 |
$7,979 |
1.0 |
|
2.6232
|
|
INSTALL SET-BACK TIMERS
|
118 |
$2,182 |
0.8 |
|
|
2.624x
|
|
Load Reduction
|
12 |
$5,581 |
1.4 |
|
2.6241
|
|
REDUCE TEMPERATURE OF PROCESS EQUIPMENT WHEN ON STANDBY
|
3 |
$11,551 |
1.6 |
|
2.6242
|
|
MINIMIZE OPERATION OF EQUIPMENT MAINTAINED IN STANDBY CONDITION
|
9 |
$3,591 |
1.3 |
|
|
|
|
2.7xxx
|
|
Building and Grounds
|
3,207 |
$3,827 |
1.5 |
|
2.71xx
|
|
LIGHTING
|
2,539 |
$3,341 |
1.6 |
|
2.711x
|
|
Level
|
163 |
$3,283 |
0.3 |
|
2.7111
|
|
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS
|
150 |
$3,516 |
0.3 |
|
2.7112
|
|
REDUCE EXTERIOR ILLUMINATION TO MINIMUM SAFE LEVEL
|
13 |
$590 |
0.5 |
|
|
2.712x
|
|
Operation
|
144 |
$2,104 |
0.5 |
|
2.7121
|
|
UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT
|
32 |
$2,445 |
0.7 |
|
2.7122
|
|
DISCONNECT BALLASTS
|
13 |
$932 |
0.6 |
|
2.7123
|
|
KEEP LAMPS AND REFLECTORS CLEAN
|
6 |
$6,807 |
2.4 |
|
2.7124
|
|
MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED
|
93 |
$1,847 |
0.2 |
|
|
2.713x
|
|
Controls
|
520 |
$1,890 |
1.2 |
|
2.7131
|
|
ADD AREA LIGHTING SWITCHES
|
9 |
$2,004 |
1.6 |
|
2.7132
|
|
INSTALL TIMERS ON LIGHT SWITCHES IN LITTLE USED AREAS
|
29 |
$1,770 |
1.1 |
|
2.7133
|
|
USE SEPARATE SWITCHES ON PERIMETER LIGHTING WHICH MAY BE TURNED OFF WHEN NATURAL LIGHT IS AVAILABLE
|
21 |
$3,352 |
1.1 |
|
2.7134
|
|
USE PHOTOCELL CONTROLS
|
99 |
$1,982 |
0.8 |
|
2.7135
|
|
INSTALL OCCUPANCY SENSORS
|
362 |
$1,787 |
1.3 |
|
|
2.714x
|
|
Hardware
|
1,712 |
$3,891 |
1.9 |
|
2.7141
|
|
LOWER LIGHT FIXTURES IN HIGH CEILING AREAS
|
8 |
$6,946 |
0.5 |
|
2.7142
|
|
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS
|
1,268 |
$4,054 |
2.0 |
|
2.7143
|
|
USE MORE EFFICIENT LIGHT SOURCE
|
362 |
$3,252 |
1.7 |
|
2.7144
|
|
INSTALL SPECTRAL REFLECTORS / DELAMP
|
42 |
$4,335 |
1.1 |
|
2.7145
|
|
INSTALL SKYLIGHTS
|
32 |
$3,297 |
2.2 |
|
|
|
2.72xx
|
|
SPACE CONDITIONING
|
441 |
$5,258 |
1.1 |
|
2.721x
|
|
Maintenance
|
8 |
$11,438 |
1.5 |
|
2.7211
|
|
CLEAN AND MAINTAIN REFRIGERANT CONDENSERS AND TOWERS
|
1 |
$50,000 |
5.0 |
|
2.7212
|
|
INSTALL OR UPGRADE INSULATION ON HVAC DISTRIBUTION SYSTEMS
|
7 |
$5,929 |
0.9 |
|
|
2.722x
|
|
Operation
|
123 |
$4,589 |
0.9 |
|
2.7221
|
|
LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA
|
35 |
$2,510 |
0.4 |
|
2.7222
|
|
AIR CONDITION ONLY SPACE IN USE
|
11 |
$3,963 |
1.1 |
|
2.7223
|
|
CONDITION SMALLEST SPACE NECESSARY
|
6 |
$2,876 |
1.1 |
|
2.7224
|
|
REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS
|
29 |
$2,776 |
0.7 |
|
2.7225
|
|
CLOSE OUTDOOR AIR DAMPERS DURING WARM-UP / COOL-DOWN PERIODS
|
3 |
$10,996 |
2.0 |
|
2.7226
|
|
USE COMPUTER PROGRAMS TO OPTIMIZE HVAC PERFORMANCE
|
33 |
$8,254 |
1.5 |
|
2.7227
|
|
USE WATER ON AIR CONDITIONING EXCHANGER TO IMPROVE HEAT TRANSFER AND INCREASE AIR CONDITIONER EFFICIENCY
|
0 |
$0 |
0.0 |
|
2.7228
|
|
AVOID INTRODUCING HOT, HUMID, OR DIRTY AIR INTO HVAC SYSTEM
|
6 |
$4,975 |
1.4 |
|
|
2.723x
|
|
Hardware - Heating / Cooling
|
54 |
$7,737 |
2.4 |
|
2.7231
|
|
USE RADIANT HEATER FOR SPOT HEATING
|
12 |
$6,466 |
2.3 |
|
2.7232
|
|
REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL
|
29 |
$7,696 |
2.8 |
|
2.7233
|
|
USE PROPERLY DESIGNED AND SIZED HVAC EQUIPMENT
|
10 |
$7,552 |
1.3 |
|
2.7234
|
|
USE HEAT PUMP FOR SPACE CONDITIONING
|
3 |
$13,836 |
2.9 |
|
2.7235
|
|
INSTALL FOSSIL FUEL MAKE-UP AIR UNIT
|
0 |
$0 |
0.0 |
|
|
2.724x
|
|
Hardware - Air Circulation
|
47 |
$8,589 |
1.7 |
|
2.7241
|
|
INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT
|
21 |
$9,541 |
1.8 |
|
2.7242
|
|
CHANGE ZONE REHEAT COILS TO VARIABLE AIR VOLUME BOXES
|
0 |
$0 |
0.0 |
|
2.7243
|
|
IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS
|
25 |
$8,049 |
1.7 |
|
2.7244
|
|
REVISE SMOKE CLEANUP FROM OPERATIONS
|
0 |
$0 |
0.0 |
|
2.7245
|
|
USE DIRECT AIR SUPPLY TO EXHAUST HOODS
|
1 |
$2,081 |
0.3 |
|
|
2.725x
|
|
Evaporation
|
8 |
$17,543 |
2.7 |
|
2.7251
|
|
REDUCE AIR CONDITIONING LOAD BY EVAPORATING WATER FROM ROOF
|
5 |
$12,848 |
2.5 |
|
2.7252
|
|
UTILIZE AN EVAPORATIVE AIR PRE-COOLER OR OTHER HEAT EXCHANGER IN AC SYSTEM
|
3 |
$25,367 |
3.2 |
|
|
2.726x
|
|
Controls
|
191 |
$2,948 |
0.7 |
|
2.7261
|
|
INSTALL TIMERS AND/OR THERMOSTATS
|
184 |
$2,447 |
0.7 |
|
2.7262
|
|
SEPARATE CONTROLS OF AIR HANDLERS FROM AC/ HEATING SYSTEMS
|
1 |
$3,676 |
0.2 |
|
2.7263
|
|
LOWER COMPRESSOR PRESSURE THROUGH A/C SYSTEM MODIFICATION
|
4 |
$27,080 |
1.4 |
|
2.7264
|
|
INTERLOCK HEATING AND AIR CONDITIONING SYSTEMS TO PREVENT SIMULTANEOUS OPERATION
|
2 |
$430 |
1.1 |
|
|
2.727x
|
|
Humidity Control
|
4 |
$15,668 |
1.4 |
|
2.7271
|
|
REPLACE ELECTRIC REHEAT WITH HEAT PIPES
|
0 |
$0 |
0.0 |
|
2.7272
|
|
INSTALL HEAT PIPES / RAISE COOLING SETPOINT
|
0 |
$0 |
0.0 |
|
2.7273
|
|
INSTALL DESICCANT HUMIDITY CONTROL SYSTEM
|
4 |
$15,668 |
1.4 |
|
|
2.729x
|
|
Miscellaneous
|
6 |
$12,566 |
0.9 |
|
2.7291
|
|
RESCHEDULE AND REARRANGE MULTIPLE-SOURCE HEATING SYSTEMS
|
3 |
$20,795 |
1.1 |
|
2.7292
|
|
LOWER CEILING TO REDUCE CONDITIONED SPACE
|
3 |
$4,338 |
0.7 |
|
2.7293
|
|
INSTALL DRY SPRINKLER SYSTEM OR OTHER METHOD TO REDUCE HEATING REQUIREMENTS
|
0 |
$0 |
0.0 |
|
|
|
2.73xx
|
|
VENTILTION
|
21 |
$3,586 |
1.0 |
|
2.731x
|
|
General
|
21 |
$3,586 |
1.0 |
|
2.7311
|
|
VENTILATION SYSTEM TO SHUT OFF WHEN ROOM IS NOT IN USE
|
2 |
$3,616 |
0.4 |
|
2.7312
|
|
MINIMIZE USE OF OUTSIDE MAKE-UP AIR FOR VENTILATION EXCEPT WHEN USED FOR ECONOMIZER CYCLE
|
3 |
$2,464 |
0.3 |
|
2.7313
|
|
RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING
|
3 |
$4,164 |
1.2 |
|
2.7314
|
|
REDUCE VENTILATION AIR
|
9 |
$4,288 |
1.7 |
|
2.7315
|
|
REDUCE BUILDING VENTILATION AIR TO MINIMUM SAFE LEVELS
|
3 |
$2,558 |
0.4 |
|
2.7316
|
|
CENTRALIZE CONTROL OF EXHAUST FANS TO ENSURE THEIR SHUTDOWN, OR ESTABLISH PROGRAM TO ENSURE MANUAL SHUTDOWN
|
1 |
$1,920 |
0.3 |
|
|
|
2.74xx
|
|
BUILDING ENVELOPE
|
206 |
$6,786 |
1.4 |
|
2.742x
|
|
Solar Loading
|
10 |
$8,632 |
2.7 |
|
2.7421
|
|
REDUCE GLAZED AREAS IN BUILDINGS
|
2 |
$588 |
0.6 |
|
2.7422
|
|
PLANT TREES OR SHRUBS NEAR WINDOWS TO SHIELD FROM SUNLIGHT
|
4 |
$373 |
1.8 |
|
2.7423
|
|
REDUCE HEAT GAIN BY WINDOW TINTING
|
0 |
$0 |
0.0 |
|
2.7424
|
|
SHADE WINDOWS FROM SUMMER SUN
|
0 |
$0 |
0.0 |
|
2.7425
|
|
CLEAN OR COLOR ROOF TO REDUCE SOLAR LOAD
|
4 |
$20,913 |
4.5 |
|
|
2.744x
|
|
Infiltration
|
128 |
$4,431 |
1.0 |
|
2.7441
|
|
REPLACE BROKEN WINDOWS AND/OR WINDOW SASH
|
8 |
$1,349 |
1.7 |
|
2.7442
|
|
KEEP DOORS AND WINDOWS SHUT WHEN NOT ON USE
|
12 |
$4,039 |
1.0 |
|
2.7443
|
|
AIR SEALS AROUND TRUCK LOADING DOCK DOORS
|
30 |
$5,335 |
1.1 |
|
2.7444
|
|
CLOSE HOLES AND OPENINGS IN BUILDING SUCH AS BROKEN WINDOWS
|
11 |
$1,089 |
0.7 |
|
2.7445
|
|
INSTALL WEATHER STRIPPING ON WINDOWS AND DOORS
|
24 |
$1,605 |
0.8 |
|
2.7446
|
|
UTILIZE SENSORS CONTROLLING ROOF AND WALL OPENINGS
|
3 |
$5,117 |
0.6 |
|
2.7447
|
|
INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS
|
40 |
$7,052 |
1.1 |
|
|
2.749x
|
|
Miscellaneous
|
68 |
$10,945 |
2.0 |
|
2.7491
|
|
INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS
|
24 |
$20,848 |
2.2 |
|
2.7492
|
|
USE PROPER THICKNESS OF INSULATION ON BUILDING ENVELOPE
|
31 |
$3,849 |
2.1 |
|
2.7493
|
|
USE DOUBLE OR TRIPLE GLAZED WINDOWS TO MAINTAIN HIGHER RELATIVE HUMIDITY AND TO REDUCE HEAT LOSSES
|
0 |
$0 |
0.0 |
|
2.7494
|
|
INSTALL STORM WINDOWS AND DOORS
|
4 |
$5,284 |
1.9 |
|
2.7495
|
|
INSTALL REPLACEMENT DOORS
|
2 |
$417 |
1.0 |
|
2.7496
|
|
INSTALL PARTITIONS TO REDUCE SIZE OF CONDITIONED SPACE
|
7 |
$14,667 |
1.3 |
|
|
|
|
2.8xxx
|
|
Ancillary Costs
|
271 |
$21,161 |
0.8 |
|
2.81xx
|
|
ADMINISTRATIVE
|
256 |
$21,598 |
0.9 |
|
2.811x
|
|
Utility Costs
|
168 |
$29,036 |
0.8 |
|
2.8111
|
|
CHECK FOR ACCURACY OF UTILITY METERS
|
6 |
$18,370 |
0.2 |
|
2.8112
|
|
COMBINE UTILITY METERS
|
32 |
$14,049 |
1.2 |
|
2.8113
|
|
PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER
|
40 |
$50,494 |
0.5 |
|
2.8114
|
|
CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE
|
88 |
$25,833 |
0.8 |
|
2.8115
|
|
BASE UTILITY CHARGES ON USAGE RATHER THAN AREA OCCUPIED
|
1 |
$1,777 |
0.1 |
|
2.8116
|
|
CHECK FOR ACCURACY OF POWER METER
|
1 |
$23,479 |
0.0 |
|
|
2.812x
|
|
Fiscal
|
88 |
$7,397 |
1.0 |
|
2.8121
|
|
APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES
|
69 |
$6,551 |
0.2 |
|
2.8122
|
|
USE UTILITY CONTROLLED POWER MANAGEMENT
|
5 |
$37,825 |
0.1 |
|
2.8123
|
|
PAY UTILITY BILLS ON TIME
|
14 |
$700 |
5.5 |
|
|
|
2.82xx
|
|
SHIPPING, DISTRIBUTION, AND TRANSPORTATION
|
15 |
$13,702 |
0.1 |
|
2.821x
|
|
Shipping
|
3 |
$54,237 |
0.3 |
|
2.8211
|
|
CONSOLIDATE FREIGHT SHIPMENTS AND/OR DELIVERIES
|
0 |
$0 |
0.0 |
|
2.8212
|
|
REDUCE DELIVERY SCHEDULES
|
3 |
$54,237 |
0.3 |
|
|
2.822x
|
|
Vehicles
|
12 |
$3,569 |
0.0 |
|
2.8221
|
|
CONSIDER INTERMEDIATE OR ECONOMY SIZE AUTOS / TRUCKS
|
0 |
$0 |
0.0 |
|
2.8222
|
|
SIZE TRUCKS TO JOB
|
0 |
$0 |
0.0 |
|
2.8223
|
|
ADD AIR SHIELDS TO TRUCKS TO INCREASE FUEL MILEAGE
|
6 |
$876 |
0.0 |
|
2.8224
|
|
SHUT DOWN TRUCK ENGINES WHILE LOADING, UNLOADING, OR WAITING
|
0 |
$0 |
0.0 |
|
2.8225
|
|
SCHEDULE REGULAR MAINTENANCE TO MAINTAIN TRUCK ENGINES
|
0 |
$0 |
0.0 |
|
2.8226
|
|
INCREASE EFFICIENCY OF TRUCKS
|
5 |
$7,426 |
0.0 |
|
2.8227
|
|
ADJUST / MAINTAIN FORK LIFT TRUCKS FOR MOST EFFICIENT OPERATION
|
1 |
$438 |
0.0 |
|
|
|
|
2.9xxx
|
|
Alternative Energy Usage
|
28 |
$33,586 |
6.4 |
|
2.91xx
|
|
GENERAL
|
28 |
$33,586 |
6.4 |
|
2.911x
|
|
Solar
|
22 |
$23,188 |
7.5 |
|
2.9111
|
|
USE SOLAR HEAT TO HEAT MAKE-UP AIR
|
3 |
$2,880 |
8.2 |
|
2.9112
|
|
USE SOLAR HEAT TO HEAT WATER
|
6 |
$27,341 |
7.3 |
|
2.9113
|
|
USE SOLAR HEAT FOR HEAT
|
4 |
$7,410 |
3.3 |
|
2.9114
|
|
USE SOLAR HEAT TO MAKE ELECTRICTY
|
9 |
$34,201 |
9.3 |
|
|
2.912x
|
|
Wind Power
|
4 |
$16,672 |
2.4 |
|
2.9121
|
|
INSTALL WIND POWERED ELECTRIC GENERATOR
|
4 |
$16,672 |
2.4 |
|
|
2.913x
|
|
Hydrogen
|
1 |
$59,020 |
4.2 |
|
2.9131
|
|
INSTALL HYDROGEN FUEL CELL
|
1 |
$59,020 |
4.2 |
|
|
2.914x
|
|
Biofuels
|
1 |
$304,567 |
0.8 |
|
2.9141
|
|
Install Anaerobic Digester
|
1 |
$304,567 |
0.8 |
|
|
|
|
|
3.xxxx
|
|
WASTE MINIMIZATION / POLLUTION PREVENTION
|
1,037 |
$38,586 |
1.7 |
|
3.1xxx
|
|
Operations
|
126 |
$137,290 |
1.1 |
|
3.11xx
|
|
Procedures
|
113 |
$151,086 |
1.1 |
|
3.111x
|
|
Process Specific
|
1 |
$23,377 |
0.2 |
|
3.1111
|
|
COVER INK CONTAINERS WHEN NOT IN USE
|
0 |
$0 |
0.0 |
|
3.1112
|
|
USE DEDICATED PRESSES FOR EACH COLOR
|
0 |
$0 |
0.0 |
|
3.1113
|
|
USE GLASS MARBLES TO RAISE FLUID LEVELS OF CHEMICALS TO THE BRIM TO REDUCE CONTACT WITH ATMOSPHERIC OXYGEN
|
0 |
$0 |
0.0 |
|
3.1114
|
|
REUSE HIGH FERROUS METAL DUST AS RAW MATERIAL
|
0 |
$0 |
0.0 |
|
3.1115
|
|
ORDER PAINT PIGMENTS IN PASTE FORM INSTEAD OF DRY POWDER TO ELIMINATE HAZARDOUS DUST WASTE
|
0 |
$0 |
0.0 |
|
3.1116
|
|
REPAIR / UPGRADE GRATE CONVEYORS TO MINIMIZE LOSS OF COAL FINES
|
1 |
$23,377 |
0.2 |
|
|
3.112x
|
|
Material Application
|
0 |
$0 |
0.0 |
|
3.1121
|
|
USE MORE EFFICIENT ADHESIVE APPLICATORS
|
0 |
$0 |
0.0 |
|
3.1122
|
|
SWITCH FROM AUTOMATIC TO HAND APPLICATION
|
0 |
$0 |
0.0 |
|
|
3.113x
|
|
Stripping
|
1 |
$675 |
3.4 |
|
3.1131
|
|
USE MECHANICAL STRIPPING METHODS
|
1 |
$675 |
3.4 |
|
3.1132
|
|
USE CRYOGENIC STRIPPING
|
0 |
$0 |
0.0 |
|
|
3.114x
|
|
Scheduling
|
2 |
$9,500 |
0.7 |
|
3.1141
|
|
SCHEDULE JOBS TO MINIMIZE THE NEED FOR CLEANUP (COLORS)
|
0 |
$0 |
0.0 |
|
3.1142
|
|
SCHEDULE PRODUCTION RUNS TO MINIMIZE COLOR CHANGES
|
0 |
$0 |
0.0 |
|
|
3.115x
|
|
Desulfurization / Slag Management
|
0 |
$0 |
0.0 |
|
3.1151
|
|
TREAT DESULFURIZATION SLAG IN A DEEP QUENCH TANK INSTEAD OF SPRAYING WATER ONTO AN OPEN PILE TO REDUCE AIR EMISSIONS
|
0 |
$0 |
0.0 |
|
3.1152
|
|
USE HIGH QUALITY SCRAP (LOW SULFUR) TO REDUCE HAZARDOUS SLUDGE GENERATION
|
0 |
$0 |
0.0 |
|
3.1153
|
|
ALTER PRODUCT REQUIREMENTS TO ELIMINATE UNNECESSARY USE OF DESULFURIZING AGENT (CALCIUM CARBIDE)
|
0 |
$0 |
0.0 |
|
3.1154
|
|
USE AN ALTERNATIVE DESULFURIZING AGENT TO ELIMINATE HAZARDOUS SLAG FORMATION
|
0 |
$0 |
0.0 |
|
|
3.116x
|
|
Reduction / Elimination
|
28 |
$56,495 |
0.6 |
|
3.1161
|
|
ELIMINATE/REDUCE AN OPERATION
|
13 |
$75,435 |
0.6 |
|
3.1162
|
|
USE LESS WASTEFUL PACKAGING
|
10 |
$31,098 |
0.3 |
|
3.1163
|
|
USE PLASTIC PALLETS INSTEAD OF WOOD
|
5 |
$58,043 |
1.3 |
|
|
3.117x
|
|
Product Specifications
|
2 |
$3,995 |
0.1 |
|
3.1171
|
|
CHANGE PRODUCT SPECS
|
0 |
$0 |
0.0 |
|
3.1172
|
|
REVISE RAW MATERIAL SPECS
|
1 |
$7,000 |
0.1 |
|
3.1173
|
|
USE A DIFFERENT RAW MATERIAL
|
1 |
$990 |
0.0 |
|
3.1174
|
|
USE A RECYCLED RAW MATERIAL
|
0 |
$0 |
0.0 |
|
|
3.118x
|
|
By-product Use
|
11 |
$883,499 |
0.9 |
|
3.1181
|
|
ELIMINATE A BY-PRODUCT
|
5 |
$20,534 |
0.5 |
|
3.1182
|
|
MAKE A NEW BY-PRODUCT
|
6 |
$1,602,636 |
1.2 |
|
|
3.119x
|
|
Miscellaneous
|
69 |
$83,055 |
1.3 |
|
3.1191
|
|
CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS
|
45 |
$98,169 |
1.7 |
|
3.1192
|
|
REDUCE SCRAP PRODUCTION
|
21 |
$61,962 |
0.6 |
|
3.1193
|
|
CONVERT FROM BATCH OPERATION TO CONTINUOUS PROCESSING
|
0 |
$0 |
0.0 |
|
3.1194
|
|
USE AUTOMATIC FLOW CONTROL
|
3 |
$4,001 |
1.3 |
|
3.1195
|
|
USE SILHOUETTE ENTRY COVER TO REDUCE EVAPORATION AREA
|
0 |
$0 |
0.0 |
|
3.1196
|
|
MONITOR SOLUTIONS TO MAINTAIN SOLUTION STRENGTH
|
0 |
$0 |
0.0 |
|
|
|
3.12xx
|
|
Waste Stream Contamination
|
13 |
$17,372 |
1.0 |
|
3.122x
|
|
Rinsing Strategies
|
2 |
$7,089 |
0.7 |
|
3.1221
|
|
USE REACTIVE RINSING
|
0 |
$0 |
0.0 |
|
3.1222
|
|
REDUCE WATER USE WITH COUNTER CURRENT RINSING
|
1 |
$0 |
0.0 |
|
3.1223
|
|
USE FOG NOZZLES / SPRAY RINSING INSTEAD OF IMMERSION RINSING
|
0 |
$0 |
0.0 |
|
3.1224
|
|
MECHANICALLY AND AIR AGITATE RINSE TANKS FOR COMPLETE MIXING
|
0 |
$0 |
0.0 |
|
3.1225
|
|
USE A STILL RINSE AS THE INITIAL RINSING STAGE
|
0 |
$0 |
0.0 |
|
3.1226
|
|
USE COUNTER CURRENT WASHING IN PHOTO PROCESSORS
|
0 |
$0 |
0.0 |
|
3.1227
|
|
USE COUNTER-CURRENT RINSING TO REDUCE RINSE WATER VOLUME (GRAVURE)
|
1 |
$14,177 |
1.4 |
|
|
3.124x
|
|
Dragout Reduction
|
0 |
$0 |
0.0 |
|
3.1241
|
|
SLOW INSERTION / WITHDRAWAL OF PARTS FROM DEGREASING TANK
|
0 |
$0 |
0.0 |
|
3.1242
|
|
ALLOW DRAINAGE BEFORE WITHDRAWING OBJECT
|
0 |
$0 |
0.0 |
|
3.1243
|
|
PRE-INSPECT PARTS TO PREVENT DRAG-IN OF SOLVENTS / CLEANERS
|
0 |
$0 |
0.0 |
|
3.1244
|
|
REDUCE SOLUTION DRAG-OUT TO PREVENT SOLUTION LOSS
|
0 |
$0 |
0.0 |
|
3.1245
|
|
EXTEND SOLUTION LIFE BY MINIMIZING DRAG-IN
|
0 |
$0 |
0.0 |
|
3.1246
|
|
LOWER THE CONCENTRATION OF PLATING BATHS
|
0 |
$0 |
0.0 |
|
3.1247
|
|
USE DRAG-OUT REDUCTION METHODS (GRAVURE)-SEE SURFACE COATING
|
0 |
$0 |
0.0 |
|
|
3.129x
|
|
Miscellaneous
|
11 |
$19,241 |
1.1 |
|
3.1291
|
|
ELIMINATE PRACTICE OF MIXING WASTE STREAMS
|
8 |
$9,282 |
1.0 |
|
3.1292
|
|
DEVELOP SEGREGATED SEWER SYSTEMS
|
2 |
$66,599 |
1.8 |
|
3.1293
|
|
SEPARATE TREATMENTS FOR EACH TYPE OF SOLUTION AND RECYCLE
|
1 |
$4,200 |
0.0 |
|
3.1294
|
|
SEGREGATE SPENT SOLVENTS AND REUSE IN SUBSEQUENT WASHINGS
|
0 |
$0 |
0.0 |
|
3.1295
|
|
USE SQUEEGEES TO PREVENT CHEMICAL CARRY-OVER
|
0 |
$0 |
0.0 |
|
3.1296
|
|
AVOID CONTAMINATION OF SCRAP GLASS AND REUSE AS FEED STOCK
|
0 |
$0 |
0.0 |
|
|
|
3.13xx
|
|
CAD/CAM
|
0 |
$0 |
0.0 |
|
3.131x
|
|
General
|
0 |
$0 |
0.0 |
|
3.1311
|
|
OPTIMIZE DYE DESIGN
|
0 |
$0 |
0.0 |
|
|
|
|
3.2xxx
|
|
Equipment
|
17 |
$49,484 |
1.0 |
|
3.21xx
|
|
General
|
17 |
$49,484 |
1.0 |
|
3.211x
|
|
Fault Tolerance
|
3 |
$29,622 |
0.1 |
|
3.2111
|
|
INSTALL REDUNDANT EQUIPMENT TO AVOID LOSSES CAUSED BY EQUIPMENT FAILURE AND ROUTINE MAINTENANCE
|
3 |
$29,622 |
0.1 |
|
|
3.212x
|
|
Painting Operations
|
0 |
$0 |
0.0 |
|
3.2121
|
|
CONVERT TO ELECTROSTATIC POWDER COATING
|
0 |
$0 |
0.0 |
|
3.2122
|
|
CONVERT FROM WATER CURTAIN SPRAY BOOTHS TO A DRY SYSTEM
|
0 |
$0 |
0.0 |
|
3.2123
|
|
CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS
|
0 |
$0 |
0.0 |
|
3.2124
|
|
CONVERT TO AIR ASSISTED / AIRLESS PAINT GUNS
|
0 |
$0 |
0.0 |
|
|
3.213x
|
|
Process Specific Upgrades
|
0 |
$0 |
0.0 |
|
3.2131
|
|
INSTALL MIXERS ON EACH CLEANING TANK
|
0 |
$0 |
0.0 |
|
3.2132
|
|
INCREASE FREEBOARD SPACE / INSTALL CHILLERS ON VAPOR DEGREASERS
|
0 |
$0 |
0.0 |
|
3.2133
|
|
ELIMINATE CHEM ETCHING & PLATING BY USING ALTERNATIVE PRINT TECHNOLOGIES(PRE SENSITIZED LITHO,PLASTIC OR PHOTO POLYMER,
|
0 |
$0 |
0.0 |
|
3.2134
|
|
USE HIGH PURITY ANODES TO INCREASE SOLUTION LIFE
|
0 |
$0 |
0.0 |
|
3.2135
|
|
EXTEND SOLUTION LIFE WITH FILTERING OR CARBONATE FREEZING
|
0 |
$0 |
0.0 |
|
3.2136
|
|
USE "WASH-LESS" PROCESSING EQUIPMENT
|
0 |
$0 |
0.0 |
|
3.2137
|
|
USE INDUCTION FURNACES INSTEAD OF ELECTRIC ARC OR CUPOLA FURNACES TO REDUCE DUST AND FUMES
|
0 |
$0 |
0.0 |
|
|
3.214x
|
|
Tank Design
|
0 |
$0 |
0.0 |
|
3.2141
|
|
USE CYLINDRICAL TANKS WITH HEIGHT TO DIAMETER RATIOS CLOSE TO ONE TO REDUCE WETTED SURFACE
|
0 |
$0 |
0.0 |
|
3.2142
|
|
USE TANKS WITH A CONICAL BOTTOM OUTLET SECTION TO REDUCE WASTE ASSOCIATED WITH THE INTERFACE OF TWO LIQUIDS
|
0 |
$0 |
0.0 |
|
|
3.216x
|
|
System Monitoring
|
0 |
$0 |
0.0 |
|
3.2161
|
|
CLOSELY MONITOR CHEMICAL ADDITIONS TO INCREASE BATH LIFE
|
0 |
$0 |
0.0 |
|
3.2162
|
|
INSTALL WEB BREAK DETECTORS TO PREVENT EXCESSIVE WASTE PAPER
|
0 |
$0 |
0.0 |
|
3.2163
|
|
USE INK WATER RATIO SENSOR
|
0 |
$0 |
0.0 |
|
|
3.217x
|
|
Automation
|
14 |
$53,741 |
1.2 |
|
3.2171
|
|
USE AN AUTOMATIC PLATE PROCESSOR
|
1 |
$27,300 |
1.5 |
|
3.2172
|
|
USE AUTOMATIC CLEANING EQUIPMENT
|
1 |
$2,169 |
2.5 |
|
3.2173
|
|
CONVERT TO ROBOTIC PAINTING
|
0 |
$0 |
0.0 |
|
3.2174
|
|
AUTOMATE INK MIXING
|
0 |
$0 |
0.0 |
|
3.2175
|
|
USE AUTOMATED PLATE BENDERS
|
0 |
$0 |
0.0 |
|
3.2176
|
|
INCREASE USE OF AUTOMATION
|
12 |
$60,242 |
1.1 |
|
|
|
|
3.3xxx
|
|
Post Generation Treatment / Minimization
|
41 |
$186,236 |
1.8 |
|
3.31xx
|
|
General
|
41 |
$186,236 |
1.8 |
|
3.311x
|
|
Neutralization
|
4 |
$44,375 |
3.2 |
|
3.3111
|
|
ADJUST PH FOR NEUTRALIZATION
|
1 |
$12,850 |
3.6 |
|
3.3112
|
|
UTILIZE OXIDATION/REDUCTION FOR NEUTRALIZATION
|
1 |
$117,121 |
1.3 |
|
3.3113
|
|
USE OTHER METHODS FOR NEUTRALIZATION
|
2 |
$23,765 |
4.0 |
|
|
3.312x
|
|
Removal of Contaminants
|
26 |
$265,793 |
1.4 |
|
3.3121
|
|
USE SCREENING, MAGNETIC SEPARATION TO REMOVE CONTAMINANTS
|
1 |
$11,100 |
1.0 |
|
3.3122
|
|
USE FILTRATION, CENTRIFUGING TO REMOVE CONTAMINANTS
|
11 |
$24,046 |
1.3 |
|
3.3123
|
|
USE DECANTING, FLOTATION TO REMOVE CONTAMINANTS
|
1 |
$38,197 |
1.8 |
|
3.3124
|
|
USE CYCLONE SEPARATION TO REMOVE CONTAMINANTS
|
0 |
$0 |
0.0 |
|
3.3125
|
|
USE DISTILLATION, EVAPORATION TO REMOVE CONTAMINANTS
|
0 |
$0 |
0.0 |
|
3.3126
|
|
USE ABSORPTION, EXTRACTION TO REMOVE CONTAMINANTS
|
1 |
$104,000 |
2.4 |
|
3.3127
|
|
USE ADSORPTION, ION EXCHANGE TO REMOVE CONTAMINANTS
|
0 |
$0 |
0.0 |
|
3.3128
|
|
UTILIZE OTHER METHODS TO REMOVE CONTAMINANTS
|
12 |
$541,068 |
1.5 |
|
|
3.313x
|
|
Material Concentration
|
11 |
$49,777 |
2.1 |
|
3.3131
|
|
USE EVAPORATION TO CONCENTRATE MATERIAL
|
5 |
$51,784 |
1.1 |
|
3.3132
|
|
USE REVERSE OSMOSIS TO CONCENTRATE MATERIAL
|
2 |
$104,000 |
3.8 |
|
3.3133
|
|
USE OTHER WASTE CONCENTRATION METHODS
|
4 |
$20,156 |
2.5 |
|
|
|
|
3.4xxx
|
|
Water Use
|
421 |
$15,830 |
0.9 |
|
3.41xx
|
|
General
|
421 |
$15,830 |
0.9 |
|
3.411x
|
|
Close Cycle Water Use
|
170 |
$18,044 |
1.0 |
|
3.4111
|
|
USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION
|
43 |
$19,102 |
1.4 |
|
3.4112
|
|
RECOVERY METALS FROM RINSE WATER(EVAP., ION EXCHANGE, RO, ELECTROLYSIS, ELECTRODIALYSIS) AND REUSE RINSE WATER
|
1 |
$4,874 |
1.0 |
|
3.4113
|
|
TREAT AND REUSE RINSE WATERS
|
26 |
$42,549 |
1.0 |
|
3.4114
|
|
REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER
|
21 |
$15,613 |
1.0 |
|
3.4115
|
|
RECOVER AND REUSE COOLING WATER
|
58 |
$10,008 |
1.0 |
|
3.4116
|
|
METER RECYCLED WATER (TO REDUCE SEWER CHARGES)
|
21 |
$10,792 |
0.3 |
|
|
3.413x
|
|
Water Quality
|
7 |
$75,618 |
3.2 |
|
3.4131
|
|
MINIMIZE CONTAMINATION OF WATER BEFORE TREATMENT
|
7 |
$75,618 |
3.2 |
|
3.4132
|
|
USE DEIONIZED WATER IN UPSTREAM RINSE TANKS
|
0 |
$0 |
0.0 |
|
3.4133
|
|
CLEAN FOULING FROM WATER LINES REGULARLY
|
0 |
$0 |
0.0 |
|
|
3.414x
|
|
Water Treatment
|
4 |
$18,176 |
1.7 |
|
3.4141
|
|
REPLACE THE CHLORINATION STAGE WITH AN OXYGEN OR OZONE STAGE
|
3 |
$22,634 |
1.8 |
|
3.4142
|
|
RECYCLE CHLORINATION STAGE PROCESS WATER
|
0 |
$0 |
0.0 |
|
3.4143
|
|
USE WATER FROM THE WASHING SYSTEM IN THE CHLORINATION STAGE
|
0 |
$0 |
0.0 |
|
3.4144
|
|
PERFORM HIGH CONSISTENCY GAS PHASE CHLORINATION
|
0 |
$0 |
0.0 |
|
3.4145
|
|
USE MAGNETIC TECHNOLOGY TO TREAT WATER
|
1 |
$4,800 |
1.5 |
|
3.4146
|
|
CHANGE METHOD OF DEIONIZED WATER PRODUCTION
|
0 |
$0 |
0.0 |
|
|
3.415x
|
|
Reduction
|
240 |
$12,479 |
0.8 |
|
3.4151
|
|
MINIMIZE WATER USAGE
|
113 |
$14,611 |
0.7 |
|
3.4152
|
|
CAREFULLY CONTROL WATER LEVEL IN MASS FINISHING EQUIPMENT
|
1 |
$61,000 |
0.7 |
|
3.4153
|
|
USE COUNTER CURRENT RINSING TO REDUCE WASTE WATER
|
1 |
$5,506 |
0.4 |
|
3.4154
|
|
ELIMINATE LEAKS IN WATER LINES AND VALVES
|
50 |
$2,789 |
0.7 |
|
3.4155
|
|
METER WASTE WATER
|
39 |
$24,178 |
0.8 |
|
3.4156
|
|
USE FLOW CONTROL VALVES ON EQUIPMENT TO OPTIMIZE WATER USE
|
28 |
$4,759 |
1.0 |
|
3.4157
|
|
REPLACE WATER COOLING ON PROCESSES WITH AIR COOLING
|
7 |
$8,558 |
0.8 |
|
3.4158
|
|
USE MINIMUM COOLING WATER TO BEARINGS
|
1 |
$1,835 |
1.8 |
|
3.4159
|
|
REPLACE TREATED WATER WITH WELL / SURFACE WATER
|
0 |
$0 |
0.0 |
|
|
|
|
3.5xxx
|
|
Recycling
|
266 |
$16,057 |
3.5 |
|
3.51xx
|
|
Liquid Waste
|
9 |
$12,025 |
0.7 |
|
3.511x
|
|
Oil
|
2 |
$9,514 |
1.0 |
|
3.5111
|
|
FILTER AND REUSE HYDRAULIC OIL
|
0 |
$0 |
0.0 |
|
3.5112
|
|
REPROCESS SPENT OILS ON SITE FOR RE-USE
|
1 |
$6,027 |
1.9 |
|
3.5113
|
|
SELL OIL TO RECYCLER
|
1 |
$13,000 |
0.0 |
|
|
3.512x
|
|
Ink
|
0 |
$0 |
0.0 |
|
3.5121
|
|
RECYCLE WASTE INK AND CLEANUP SOLVENT
|
0 |
$0 |
0.0 |
|
|
3.513x
|
|
White Water
|
6 |
$14,565 |
0.7 |
|
3.5131
|
|
RECYCLE WHITE WATER
|
3 |
$13,987 |
0.9 |
|
3.5132
|
|
REUSE RICH WHITE WATER IN OTHER APPLICATIONS
|
3 |
$15,143 |
0.5 |
|
|
3.514x
|
|
Miscellaneous
|
1 |
$1,812 |
0.1 |
|
3.5141
|
|
RECOVER DYE FROM WASTE WATERS
|
0 |
$0 |
0.0 |
|
3.5142
|
|
TREAT AND REUSE EQUIPMENT CLEANING SOLUTIONS
|
1 |
$1,812 |
0.1 |
|
3.5143
|
|
RETURN SPENT SOLUTIONS TO THE MANUFACTURER
|
0 |
$0 |
0.0 |
|
3.5144
|
|
RECYCLE SPENT TANNING SOLUTION
|
0 |
$0 |
0.0 |
|
3.5145
|
|
RECOVER AND REUSE SPENT ACID BATHS
|
0 |
$0 |
0.0 |
|
3.5146
|
|
UTILIZE A CENTRAL COOLANT SYSTEM FOR CLEANING AND REUSE OF METAL WORKING FLUID
|
0 |
$0 |
0.0 |
|
|
|
3.52xx
|
|
Solid Waste
|
63 |
$6,208 |
0.4 |
|
3.521x
|
|
General
|
53 |
$5,918 |
0.3 |
|
3.5211
|
|
REUSE SCRAP GLASS AS FEED STOCK
|
1 |
$3,072 |
0.0 |
|
3.5212
|
|
REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS
|
20 |
$6,150 |
0.4 |
|
3.5213
|
|
REUSE SCRAP PRINTED PAPER FOR MAKE-READY
|
0 |
$0 |
0.0 |
|
3.5214
|
|
AVOID CONTAMINATION OF FLASHING / REJECT S AND USE AS FEED STOCK
|
0 |
$0 |
0.0 |
|
3.5215
|
|
AVOID CONTAMINATION OF END PIECES AND REUSE AS FEED STOCK
|
0 |
$0 |
0.0 |
|
3.5216
|
|
RECYCLE NONFERROUS DUST
|
0 |
$0 |
0.0 |
|
3.5217
|
|
REUSE / RECYCLE/ SELL PAPER PRODUCTS
|
29 |
$6,108 |
0.4 |
|
3.5218
|
|
REUSE / RECYCLE/ SELL RUBBER PRODUCTS
|
3 |
$3,488 |
0.0 |
|
|
3.522x
|
|
Sand
|
0 |
$0 |
0.0 |
|
3.5221
|
|
RECYCLE CASTING SAND
|
0 |
$0 |
0.0 |
|
3.5222
|
|
USE SAND FOR OTHER PURPOSES (EG CONSTRUCTION FILL, COVER FOR MUNICIPAL LANDFILLS)
|
0 |
$0 |
0.0 |
|
|
3.524x
|
|
Metals
|
10 |
$7,745 |
0.6 |
|
3.5241
|
|
SELL USED PLATES TO AN ALUMINUM RECYCLER
|
0 |
$0 |
0.0 |
|
3.5242
|
|
RECOVER METALS FROM SPENT SOLUTIONS AND RECYCLE
|
0 |
$0 |
0.0 |
|
3.5243
|
|
RECYCLE FILM FOR SILVER RECOVERY
|
0 |
$0 |
0.0 |
|
3.5244
|
|
RECOVER METALS FROM CASTING SAND
|
0 |
$0 |
0.0 |
|
3.5245
|
|
SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY
|
4 |
$2,675 |
0.0 |
|
3.5246
|
|
SEGREGATE METALS FOR SALE TO A RECYCLER
|
6 |
$11,125 |
0.9 |
|
3.5247
|
|
SEPARATE IRON FROM SLAG AND REMELT
|
0 |
$0 |
0.0 |
|
|
|
3.53xx
|
|
Other Materials
|
194 |
$19,443 |
4.6 |
|
3.531x
|
|
General
|
194 |
$19,443 |
4.6 |
|
3.5311
|
|
RECOVER AND REUSE WASTE MATERIAL
|
32 |
$33,978 |
0.7 |
|
3.5312
|
|
SALVAGE AND RE-USE PROCESS WASTE
|
7 |
$35,996 |
0.2 |
|
3.5313
|
|
INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE
|
33 |
$12,228 |
0.5 |
|
3.5314
|
|
USE IN-PROCESS RECYCLING WHENEVER POSSIBLE
|
3 |
$4,625 |
0.0 |
|
3.5315
|
|
LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER
|
76 |
$10,753 |
10.8 |
|
3.5316
|
|
CONTRACT A WOOD PALLET RECYCLING COMPANY
|
18 |
$3,414 |
0.4 |
|
3.5317
|
|
SELL / OFFER BY-PRODUCT AS ANIMAL FEED
|
22 |
$51,628 |
0.6 |
|
3.5318
|
|
RECYCLE FLUORESCENT LAMPS
|
3 |
$249 |
6.7 |
|
|
|
|
3.6xxx
|
|
Waste Disposal
|
107 |
$21,290 |
2.1 |
|
3.61xx
|
|
General
|
107 |
$21,290 |
2.1 |
|
3.611x
|
|
Sludge Maintenance
|
4 |
$103,648 |
2.3 |
|
3.6111
|
|
USE ALTERNATIVE FLOCCULENT TO MINIMIZE SLUDGE VOLUME
|
0 |
$0 |
0.0 |
|
3.6112
|
|
USE FILTER AND DRYING OVEN TO REDUCE SLUDGE VOLUME
|
2 |
$126,234 |
0.5 |
|
3.6113
|
|
REMOVE SLUDGE FROM TANKS ON A REGULAR BASIS
|
2 |
$81,063 |
4.1 |
|
3.6114
|
|
USE PRECIPITATING AGENTS IN WASTE WATER TREATMENT THAT PRODUCE THE LEAST QUANTITY OF WASTE
|
0 |
$0 |
0.0 |
|
|
3.612x
|
|
Combustion of Waste Products
|
21 |
$14,842 |
1.3 |
|
3.6121
|
|
BURN WASTE PAPER FOR HEAT
|
1 |
$18,590 |
1.3 |
|
3.6122
|
|
INSTALL SOLID WASTE INCINERATOR FOR HEAT
|
5 |
$10,215 |
1.0 |
|
3.6123
|
|
BURN WOOD BY-PRODUCTS FOR HEAT
|
4 |
$8,923 |
0.3 |
|
3.6124
|
|
BURN WASTE OIL FOR HEAT
|
7 |
$2,697 |
2.0 |
|
3.6125
|
|
SELL COMBUSTIBLE WASTE
|
1 |
$5,774 |
0.0 |
|
3.6126
|
|
DIRECT WASTE GASSES TO BOILER COMBUSTION AIR
|
3 |
$60,560 |
1.9 |
|
|
3.619x
|
|
Miscellaneous
|
82 |
$18,923 |
2.2 |
|
3.6191
|
|
RETURN SPENT SOLUTIONS TO THE MANUFACTURER
|
0 |
$0 |
0.0 |
|
3.6192
|
|
USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL
|
25 |
$7,735 |
0.2 |
|
3.6193
|
|
INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS
|
57 |
$23,831 |
3.1 |
|
3.6194
|
|
SHIP HYDRAULIC OIL TO SECONDARY FUEL PROGRAM
|
0 |
$0 |
0.0 |
|
|
|
|
3.7xxx
|
|
Maintenance
|
41 |
$23,510 |
0.3 |
|
3.71xx
|
|
Cleaning / Degreasing
|
12 |
$24,788 |
0.4 |
|
3.711x
|
|
Mechanical Cleaning
|
0 |
$0 |
0.0 |
|
3.7111
|
|
USE VACUUM FOR SPILL CLEANUP INSTEAD OF ABSORBENT
|
0 |
$0 |
0.0 |
|
3.7112
|
|
USE SQUEEGEES, MOPS, AND VACUUMS FOR FLOOR CLEANING
|
0 |
$0 |
0.0 |
|
3.7113
|
|
USE MECHANICAL WIPERS FOR CLEANING OF VESSELS
|
0 |
$0 |
0.0 |
|
3.7114
|
|
USE SQUEEGEES TO RECOVER CLINGING PRODUCT PRIOR TO RINSING
|
0 |
$0 |
0.0 |
|
3.7115
|
|
CLEAN LINES WITH "PIGS" INSTEAD OF SOLVENTS / SOLUTIONS
|
0 |
$0 |
0.0 |
|
|
3.712x
|
|
Reduction of Cleaning
|
7 |
$30,492 |
0.4 |
|
3.7121
|
|
IMPROVE HANDLING PRACTICES
|
5 |
$29,704 |
0.5 |
|
3.7122
|
|
MAXIMIZE PRODUCTION RUNS TO REDUCE CLEANING
|
2 |
$32,462 |
0.0 |
|
3.7123
|
|
USE CONTINUOUS PROCESSING
|
0 |
$0 |
0.0 |
|
3.7124
|
|
INSTALL DEDICATED MIXING EQUIP TO OPTIMIZE REUSE OF USED RINSEATE & TO PRECLUDE THE NEED FOR INTER-RUN CLEANING
|
0 |
$0 |
0.0 |
|
3.7125
|
|
SHORTEN PAINT LINES AS MUCH AS POSSIBLE
|
0 |
$0 |
0.0 |
|
3.7126
|
|
USE PEEL COATINGS ON RAW MATERIALS
|
0 |
$0 |
0.0 |
|
3.7127
|
|
MINIMIZE PART CONTAMINATION BEFORE WASHING
|
0 |
$0 |
0.0 |
|
|
3.713x
|
|
Rag Use
|
1 |
$5,446 |
2.1 |
|
3.7131
|
|
USE A RAG RECYCLE SERVICE
|
0 |
$0 |
0.0 |
|
3.7132
|
|
REUSE RAGS UNTIL COMPLETELY SOILED
|
0 |
$0 |
0.0 |
|
3.7133
|
|
USE RAGS SIZED FOR EACH JOB
|
0 |
$0 |
0.0 |
|
3.7134
|
|
WASH AND REUSE RAGS ON-SITE
|
1 |
$5,446 |
2.1 |
|
3.7135
|
|
MINIMIZE USE OF RAGS THROUGH WORKER TRAINING
|
0 |
$0 |
0.0 |
|
3.7136
|
|
MARKET WASTE MATERIALS AS CLEAN-UP RAGS
|
0 |
$0 |
0.0 |
|
3.7137
|
|
REPLACE CLOTH RAGS WITH PAPER TOWELS
|
0 |
$0 |
0.0 |
|
|
3.714x
|
|
Preventive Maintenance
|
3 |
$17,188 |
0.2 |
|
3.7141
|
|
IMPROVE CLEANING EFFICIENCY BY MAINTAINING CLEANING SYSTEM
|
3 |
$17,188 |
0.2 |
|
3.7142
|
|
USE CLEAN IN PLACE (CIP) SYSTEMS
|
0 |
$0 |
0.0 |
|
3.7143
|
|
CLEAN EQUIPMENT IMMEDIATELY AFTER USE
|
0 |
$0 |
0.0 |
|
|
3.719x
|
|
Miscellaneous
|
1 |
$27,000 |
0.0 |
|
3.7191
|
|
USE WATER BASED SPRAY ABRASIVES INSTEAD OF BAR ABRASIVES
|
0 |
$0 |
0.0 |
|
3.7192
|
|
USE DRY CLEANING METHODS WHENEVER POSSIBLE
|
0 |
$0 |
0.0 |
|
3.7193
|
|
USE HIGH PRESSURE WASH SYSTEMS
|
1 |
$27,000 |
0.0 |
|
3.7194
|
|
USE DISPOSABLE LINERS IN TANKS
|
0 |
$0 |
0.0 |
|
3.7195
|
|
USE TEFLON LINED TANKS
|
0 |
$0 |
0.0 |
|
3.7196
|
|
USE RE-USABLE FILTERS
|
0 |
$0 |
0.0 |
|
3.7197
|
|
USE ULTRASONIC CLEANING
|
0 |
$0 |
0.0 |
|
3.7198
|
|
REDUCE / ELIMINATE USE OF DISPOSABLE PRODUCT
|
0 |
$0 |
0.0 |
|
|
|
3.72xx
|
|
Spillage
|
25 |
$26,181 |
0.2 |
|
3.721x
|
|
Operations
|
20 |
$23,328 |
0.2 |
|
3.7211
|
|
MODIFY MATERIAL APPLICATION METHODS
|
3 |
$12,368 |
0.2 |
|
3.7212
|
|
IMPROVED MATERIAL HANDLING (MIXING AND TRANSFER)
|
7 |
$27,606 |
0.1 |
|
3.7213
|
|
USE MORE EFFICIENT SPRAY METHOD FOR GELCOAT APPLICATION
|
0 |
$0 |
0.0 |
|
3.7214
|
|
REDUCE OR ELIMINATE WASTE
|
10 |
$23,622 |
0.2 |
|
3.7215
|
|
AVOID INSERTING OVERSIZED OBJECT TO REDUCE PISTON EFFECT
|
0 |
$0 |
0.0 |
|
|
3.722x
|
|
Hardware
|
5 |
$37,592 |
0.5 |
|
3.7221
|
|
IMPROVE PROCESS CONTROL TO PREVENT SPILLS OF MATERIAL
|
4 |
$43,031 |
0.5 |
|
3.7222
|
|
MINIMIZE OVERFLOWS BY INSTALLING LEVEL CONTROLS
|
0 |
$0 |
0.0 |
|
3.7223
|
|
INSTALL SHROUDING ON MACHINES TO PREVENT SPLASHING
|
1 |
$15,834 |
0.4 |
|
3.7224
|
|
USE PUMPS AND PIPING TO DECREASE THE FREQUENCY OF SPILLAGE DURING MATERIAL TRANSFER
|
0 |
$0 |
0.0 |
|
|
|
3.73xx
|
|
Other
|
4 |
$2,981 |
0.0 |
|
3.731x
|
|
Leak Reduction
|
4 |
$2,981 |
0.0 |
|
3.7311
|
|
MAINTAIN MACHINES WITH TO REDUCE LEAKS
|
0 |
$0 |
0.0 |
|
3.7312
|
|
IMPLEMENT A REGULAR MAINTENANCE PROGRAM TO REDUCE EMISSIONS FROM LEAKY VALVES AND PIPE FITTINGS
|
4 |
$2,981 |
0.0 |
|
3.7313
|
|
ELIMINATE OXYGEN LOSS
|
0 |
$0 |
0.0 |
|
|
3.739x
|
|
Miscellaneous
|
0 |
$0 |
0.0 |
|
3.7391
|
|
IMPLEMENT A MAINTENANCE PROGRAM TO KEEP RACKS AND TANKS FREE OF RUST, CRACKS, OR CORROSION
|
0 |
$0 |
0.0 |
|
3.7392
|
|
APPLY A PROTECTIVE COATING TO RACKS AND TANKS
|
0 |
$0 |
0.0 |
|
3.7393
|
|
IMPLEMENT A MACHINE AND COOLANT SUMP CLEANING PROGRAM TO MINIMIZE COOLANT CONTAMINATION
|
0 |
$0 |
0.0 |
|
|
|
|
3.8xxx
|
|
Raw Materials
|
18 |
$3,359 |
1.8 |
|
3.81xx
|
|
Solvents
|
10 |
$1,380 |
2.0 |
|
3.811x
|
|
Use Reduction
|
0 |
$0 |
0.0 |
|
3.8111
|
|
MAINTAIN WATER SEPARATOR AND COMPLETELY DRY PARTS TO AVOID WATER CONTAMINATION OF SOLVENT
|
0 |
$0 |
0.0 |
|
3.8112
|
|
USE DEIONIZED WATER FOR MAKE-UP AND RINSE WATER TO INCREASE SOLUTION LIFE
|
0 |
$0 |
0.0 |
|
3.8113
|
|
PREVENT EXCESSIVE SOLVENT USAGE (OPERATOR TRAINING)
|
0 |
$0 |
0.0 |
|
3.8114
|
|
AUTOMATE PAINT MIXING-USE COMPRESSED AIR BLOWOUT FOR LINE CLEANING PRIOR TO SOLVENT CLEANING
|
0 |
$0 |
0.0 |
|
3.8115
|
|
REDUCE THE NUMBER OF PARTS WASHERS
|
0 |
$0 |
0.0 |
|
|
3.812x
|
|
Emission Reduction
|
0 |
$0 |
0.0 |
|
3.8121
|
|
COVER CONTAINERS TO MINIMIZE EVAPORATIVE LOSSES
|
0 |
$0 |
0.0 |
|
3.8122
|
|
USE TIGHT-FITTING LIDS ON MATERIAL CONTAINERS TO REDUCE VOC EMISSIONS
|
0 |
$0 |
0.0 |
|
3.8124
|
|
INSTALL FLOATING COVERS ON TANKS OF VOLATILE MATERIALS TO REDUCE EVAPORATION
|
0 |
$0 |
0.0 |
|
3.8125
|
|
REMOVE ROLLERS FROM THE MACHINES AND CLEAN IN A CLOSED SOLVENT CLEANER
|
0 |
$0 |
0.0 |
|
3.8126
|
|
USE FLUE GAS RECUPERATION TO REDUCE VOC
|
0 |
$0 |
0.0 |
|
|
3.813x
|
|
Material Replacement
|
10 |
$1,380 |
2.0 |
|
3.8131
|
|
USE WATER-BASED ADHESIVES
|
0 |
$0 |
0.0 |
|
3.8132
|
|
USE LESS TOXIC AND VOLATILE SOLVENT SUBSTITUTES
|
9 |
$1,414 |
2.2 |
|
3.8133
|
|
CONVERT TO AQUEOUS CLEANING
|
0 |
$0 |
0.0 |
|
3.8134
|
|
USE WATER-BASED CUTTING FLUIDS TO ELIMINATE NEED FOR SOLVENT CLEANING
|
0 |
$0 |
0.0 |
|
3.8135
|
|
USE LOW VOC OR WATER BASED PAINT
|
0 |
$0 |
0.0 |
|
3.8136
|
|
SWITCH TO A SOLVENT THAT CAN BE CLEANED AND RE-USED
|
1 |
$1,074 |
0.0 |
|
3.8137
|
|
USE SOY OR WATER-BASED INKS
|
0 |
$0 |
0.0 |
|
|
3.814x
|
|
Solvent Recovery
|
0 |
$0 |
0.0 |
|
3.8141
|
|
REGENERATE CLEANING SOLVENT ON-SITE AND REUSE
|
0 |
$0 |
0.0 |
|
3.8142
|
|
DISTILL CONTAMINATED SOLVENTS FOR REUSE
|
0 |
$0 |
0.0 |
|
3.8143
|
|
RECYCLE CLEANING SOLVENT AND REUSE
|
0 |
$0 |
0.0 |
|
|
|
3.82xx
|
|
Other Solutions
|
6 |
$2,398 |
1.3 |
|
3.821x
|
|
Water-Based Substitutes
|
5 |
$1,354 |
0.9 |
|
3.8211
|
|
CONVERT TO AQUEOUS CLEANING SYSTEM
|
5 |
$1,354 |
0.9 |
|
3.8212
|
|
USE WATER-BASED IMAGE PROCESSING CHEMICALS
|
0 |
$0 |
0.0 |
|
3.8213
|
|
USE WATER BASED OR GREASELESS BINDERS TO INCREASE WHEEL LIFE
|
0 |
$0 |
0.0 |
|
3.8214
|
|
USE WATER-BASED DEVELOPERS AND FINISHERS
|
0 |
$0 |
0.0 |
|
|
3.822x
|
|
Other Substitutes
|
1 |
$7,616 |
3.3 |
|
3.8221
|
|
USE ALTERNATIVES FOR ACIDS / ALKALINE (WATER, STEAM, ABRASIVE)
|
1 |
$7,616 |
3.3 |
|
3.8222
|
|
USE REACTIVE RINSING TO EXTEND BATH LIFE
|
0 |
$0 |
0.0 |
|
3.8223
|
|
USE NON-PHENOLIC STRIPPERS TO REDUCE TOXICITY ASSOCIATED WITH PHENOL AND ACID ADDITIVES
|
0 |
$0 |
0.0 |
|
3.8224
|
|
CONVERT TO LESS TOXIC HYDROCARBON CLEANERS
|
0 |
$0 |
0.0 |
|
3.8225
|
|
REPLACE HEXAVALENT CHROMIUM SOLUTIONS WITH TRIVALENT SOLUTIONS
|
0 |
$0 |
0.0 |
|
3.8226
|
|
USE CYANIDE FREE SOLUTIONS WHENEVER POSSIBLE
|
0 |
$0 |
0.0 |
|
3.8227
|
|
REPLACE CADMIUM-BASED SOLUTIONS WITH ZINC SOLUTIONS
|
0 |
$0 |
0.0 |
|
3.8228
|
|
REPLACE HEAVY METAL REAGENTS WITH NON-HAZARDOUS REAGENTS
|
0 |
$0 |
0.0 |
|
|
|
3.83xx
|
|
Solids
|
2 |
$16,136 |
2.3 |
|
3.831x
|
|
General
|
2 |
$16,136 |
2.3 |
|
3.8311
|
|
USE SILVER FREE FILMS
|
0 |
$0 |
0.0 |
|
3.8312
|
|
USE BUILDING MATERIALS WHICH REQUIRE LESS ENERGY TO PRODUCE
|
0 |
$0 |
0.0 |
|
3.8313
|
|
ALTER RAW MATERIALS TO REDUCE AIR EMISSIONS
|
0 |
$0 |
0.0 |
|
3.8314
|
|
PURCHASE HIGH MATERIALS IN RETURNABLE BULK CONTAINERS
|
2 |
$16,136 |
2.3 |
|
|
|
|
|
4.xxxx
|
|
DIRECT PRODUCTIVITY ENHANCEMENTS
|
576 |
$123,597 |
1.1 |
|
4.1xxx
|
|
MANUFACTURING ENHANCEMENTS
|
105 |
$221,913 |
1.9 |
|
4.11xx
|
|
Bottleneck Reduction
|
67 |
$300,683 |
2.6 |
|
4.111x
|
|
ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK
|
46 |
$235,642 |
0.9 |
|
4.112x
|
|
REPLACE OLD MACHINE WITH NEW AUTOMATIC MULTI-STATION TOOL
|
10 |
$577,433 |
1.5 |
|
4.113x
|
|
INSTALL REFRIGERATION SYSTEM TO COOL PRODUCT
|
4 |
$293,193 |
1.7 |
|
4.114x
|
|
ADD/MODIFY EQUIPMENT TO IMPROVE DRYING PROCESS
|
7 |
$337,016 |
15.7 |
|
|
4.12xx
|
|
Defect Reduction
|
19 |
$67,640 |
0.5 |
|
4.121x
|
|
MAINTAIN CLEAN CONDITIONS BEFORE PAINTING
|
0 |
$0 |
0.0 |
|
4.122x
|
|
DEVELOP STANDARD PROCEDURES TO IMPROVE INTERNAL YIELDS
|
10 |
$109,850 |
0.3 |
|
4.123x
|
|
REDUCE DEFECTS BY REDUCING PRODUCT TIPPING
|
3 |
$9,569 |
0.6 |
|
4.124x
|
|
INSTALL CONTINUOUS LUBRICATION EQUIPMENT
|
1 |
$5,850 |
3.4 |
|
4.125x
|
|
MODIFY PROCESS TO REDUCE MATERIAL COSTS
|
3 |
$40,440 |
0.2 |
|
4.126x
|
|
INSTALL SENSORS TO DETECT DEFECTS
|
2 |
$15,398 |
0.1 |
|
|
4.13xx
|
|
Material Reduction
|
19 |
$98,419 |
1.2 |
|
4.131x
|
|
MODIFY PROCESS TO REDUCE MATERIAL USE/COST
|
15 |
$59,989 |
1.2 |
|
4.132x
|
|
PURCHASE NEW EQUIPMENT TO REDUCE MATERIAL USE / COST
|
4 |
$242,529 |
1.1 |
|
|
|
4.2xxx
|
|
Purchasing
|
36 |
$86,196 |
1.9 |
|
4.21xx
|
|
Raw Materials
|
20 |
$111,326 |
1.6 |
|
4.211x
|
|
CONSIDER USE / PURCHASE OF BULK MATERIALS WHERE POSSIBLE
|
9 |
$41,867 |
1.4 |
|
4.212x
|
|
ADOPT IN-HOUSE MATERIAL GENERATION
|
6 |
$290,678 |
2.9 |
|
4.213x
|
|
PURCHASE MATERIAL FROM SUPPLIER IN CUSTOMIZED PACKAGING
|
|
|
|
|
|
|
