2007 Energy Champions announced 
October 26, 2007
2007 Save Energy Now Recognition Awards announced
October 26, 2007
| Assessment Date | 08/17/2009 |
| SIC | 3496 |
| SIC Description | Misc. Fabricated Wire Products |
| NAICS | 332812 |
| NAICS Decription | Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers |
| Principal Product | Galvanized steel sheet |
| Sales | $300,000,000 |
| # of Employees | 65 |
| Plant Area (Sq.Ft.) | 106,160 |
| Annual Production | 300,000 Tons |
| Production Hrs. Annual | 8,312 |
| Location (State | PA |
| Fiscal Year (Budget Year) | 2009 |
| Yearly Energy Cost | $3,418,434 |
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
Electricity |
9,393,600 KWh | $616,823 | $0.066 |
- Demand Charge |
23,875KW-Month/Year | $157,075 | $6.58 |
- Electricity Fees |
- | $288 | - |
Natural Gas |
226,896 MMBtu | $2,644,248 | $11.65 |
| Energy Sources | Yearly Usage | Yearly Cost | % Saved | Unit Price |
Electricity |
842,017 KWh | $55,322 | 9% | $0.066 |
- Demand Charge |
1,145 KW-Month/Year | $7,535 | 5% | $0.066 |
- Electricity Fees |
0 KWh | $0 | 0% | $0.066 |
Natural Gas |
56,195 MMBtu | $667,172 | 25% | $11.65 |
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 1 | view details |
USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR | 2.2411 | $803,660 | $413,866 | 1.9 | |||||||||||||
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| 2 | view details |
REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES | 4.652 | $85,600 | $165,791 | 0.5 | |||||||||||||
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| 3 | view details |
PURCHASE NEW EQUIPMENT TO REDUCE MATERIAL USE / COST | 4.132 | $120,000 | $97,378 | 1.2 | |||||||||||||
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| 4 | view details |
USE WASTE HEAT FROM FLUE GASES TO HEAT SPACE CONDITIONING AIR | 2.2426 | $72,000 | $75,243 | 1.0 | |||||||||||||
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| 5 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | $44,783 | $17,098 | 2.6 | |||||||||||||
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| 6 | view details |
USE INSULATION IN FURNACES TO FACILITATE HEATING / COOLING | 2.1121 | $3,759 | $11,848 | 0.3 | |||||||||||||
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| 7 | view details |
DEVELOP A REPAIR/REPLACE POLICY | 2.4151 | $793 | $11,204 | 0.1 | |||||||||||||
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| 8 | view details |
ESTABLISH A PREVENTATIVE MAINTENANCE PROGRAM | 2.4156 | $1,000 | $10,882 | 0.1 | |||||||||||||
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| 9 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | $900 | $5,891 | 0.2 | |||||||||||||
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| 10 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | $0 | $5,120 | 0.0 | |||||||||||||
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| 11 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | $419 | $4,235 | 0.1 | |||||||||||||
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| 12 | view details |
USE ADJUSTABLE FREQUENCY DRIVE TO REPLACE THROTTLING SYSTEM | 2.4143 | $3,121 | $3,839 | 0.8 | |||||||||||||
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| 13 | view details |
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING | 2.4232 | $75 | $3,767 | 0.0 | |||||||||||||
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| 14 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | $245 | $3,089 | 0.1 | |||||||||||||
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| 15 | view details |
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS | 2.4111 | $0 | $2,030 | 0.0 | |||||||||||||
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| 16 | view details |
UTILIZE A LESS EXPENSIVE COOLING METHOD | 2.2628 | $1,075 | $1,732 | 0.6 | |||||||||||||
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| 17 | view details |
CHILL WATER TO THE HIGHEST TEMPERATURE POSSIBLE | 2.2625 | $60 | $606 | 0.1 | |||||||||||||
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Content Last Updated: 11/13/2007
