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Industrial Assessment Centers

Assessment #WI0454


Assessment Date07/10/2003
SIC3089
SIC DescriptionPlastics Products, Nec
NAICS326199
NAICS DecriptionAll Other Plastics Product Manufacturing
Principal ProductCompression and Injection-Molded Plastic
Sales$30,000,000
# of Employees220
Plant Area (Sq.Ft.)144,000
Annual Production15,000,000 Pounds
Production Hrs. Annual6,000
Location (StateWI
Fiscal Year (Budget Year)2003
Yearly Energy Cost$708,760

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

13,503,890 KWh $352,904 $0.026

- Demand Charge

29,447KW-Month/Year $250,162 $8.50

- Electricity Fees

- $72,122 -

Natural Gas

5,957 MMBtu $33,572 $5.64

Recommended Reduction in Usage & Costs

Energy Sources Yearly Usage Yearly Cost % Saved Unit Price

Electricity

1,065,906 KWh $29,313 8% $0.026

- Demand Charge

1,527 KW-Month/Year $16,395 7% $0.026

- Electricity Fees

0 KWh $0 0% $0.026

Natural Gas

0 MMBtu $0 0% $5.64

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
1 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 I $61,875 $26,309 2.4
Energy Type Usage Savings Cost Savings
Electrical Consumption 562,170 $15,460
Electrical Demand 1,124 $10,849
2 view
details
USE ADJUSTABLE FREQUENCY DRIVE TO REPLACE MECHANICAL DRIVE 2.4144 N $24,500 $8,002 3.1
Energy Type Usage Savings Cost Savings
Electrical Consumption 290,988 $8,002
3 view
details
UPGRADE CONTROLS ON COMPRESSORS 2.4224 N $10,500 $4,154 2.5
Energy Type Usage Savings Cost Savings
Electrical Consumption 151,065 $4,154
4 view
details
INSTALL SET-BACK TIMERS 2.6232 I $400 $4,115 0.1
Energy Type Usage Savings Cost Savings
Electrical Demand 255 $4,115
5 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 I $1,980 $3,128 0.6
Energy Type Usage Savings Cost Savings
Electrical Consumption 61,683 $1,697
Electrical Demand 148 $1,431
6 view
details
INSTALL TIMERS AND/OR THERMOSTATS 2.7261 I $1,600 $1,192 1.3
Energy Type Usage Savings Cost Savings
Ancillary Material Cost 211 $1,192




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Content Last Updated: 11/13/2007