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Industrial Assessment Centers

Assessment #TT0041


Assessment Date08/19/2009
SIC2038
SIC DescriptionFrozen Specialties, Nec
NAICS311412
NAICS DecriptionFrozen Specialty Food Manufacturing
Principal ProductFrozen Dough
Sales$205,000,000
# of Employees350
Plant Area (Sq.Ft.)250,000
Annual Production257,000 Pounds
Production Hrs. Annual8,760
Location (StateTN
Fiscal Year (Budget Year)2009
Yearly Energy Cost$3,001,389

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

 37,759,800 KWh $1,835,656 $0.049

- Demand Charge

 83,153KW-Month/Year $937,961 $11.28

- Electricity Fees

 - $43,810 -

LPG

 15,565 MMBtu $183,962 $11.82

Recommended Reduction in Usage & Costs

Energy Sources Yearly Usage Yearly Cost % Saved Unit Price

Electricity

 1,156,623 KWh $71,221 4% $0.049

- Demand Charge

 1,356 KW-Month/Year $19,587 2% $0.049

- Electricity Fees

 0 KWh $0 0% $0.049

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
1 view
details		 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA 2.7221 $0 $1,330 0.0
Energy Type Usage Savings Cost Savings
Electrical Consumption 16,620 $1,330
2 view
details		 ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING 2.4232 $477 $25,865 0.0
Energy Type Usage Savings Cost Savings
Electrical Consumption 254,305 $18,975
Electrical Demand 612 $6,890
3 view
details		 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 $2,900 $31,503 0.1
Energy Type Usage Savings Cost Savings
Electrical Consumption 310,000 $23,126
Electrical Demand 744 $8,377
4 view
details		 REPLACE OVER-SIZE MOTORS AND PUMPS WITH OPTIMUM SIZE 2.4131 $6,600 $9,530 0.7
Energy Type Usage Savings Cost Savings
Electrical Consumption 148,284 $9,530
5 view
details		 REPLACE OVER-SIZE MOTORS AND PUMPS WITH OPTIMUM SIZE 2.4131 $12,000 $9,530 1.3
Energy Type Usage Savings Cost Savings
Electrical Consumption 148,284 $9,530
6 view
details		 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 $23,850 $13,050 1.8
Energy Type Usage Savings Cost Savings
Electrical Consumption 279,130 $8,730
Electrical Demand 0 $4,320




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Content Last Updated: 11/13/2007