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Industrial Assessment Centers

Assessment #SD0421


Assessment Date08/25/2009
SIC2052
SIC DescriptionCookies And Crackers
NAICS311821
NAICS DecriptionCookie and Cracker Manufacturing
Principal ProductCOOKIES AND CRACKERS
Sales$1
# of Employees700
Plant Area (Sq.Ft.)150,000
Annual Production450
Production Hrs. Annual5,824
Location (StateCA
Fiscal Year (Budget Year)2009
Yearly Energy Cost$1,547,297

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

8,447,220 KWh $754,508 $0.089

- Demand Charge

19,543KW-Month/Year $225,737 $11.55

- Electricity Fees

- $141 -

Natural Gas

59,831 MMBtu $566,911 $9.48

Recommended Reduction in Usage & Costs

Energy Sources Yearly Usage Yearly Cost % Saved Unit Price

Electricity

9,821,083 KWh $364,312 48% $0.089

- Demand Charge

1,413 KW-Month/Year $16,321 7% $0.089

- Electricity Fees

0 KWh $0 0% $0.089

Natural Gas

16,024 MMBtu $130,534 23% $9.48

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
1 view
details
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS 2.4141 $6,463 $14,500 0.4
Energy Type Usage Savings Cost Savings
Electrical Consumption 162,926 $14,500
2 view
details
REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES 2.1221 $50,000 $35,684 1.4
Energy Type Usage Savings Cost Savings
Natural Gas 4,380 $35,684
3 view
details
RECOVER HEAT FROM EXHAUSTED STEAM 2.2445 $12,450 $94,850 0.1
Energy Type Usage Savings Cost Savings
Natural Gas 11,644 $94,850
4 view
details
USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT 2.3415 $1,430,000 $269,651 5.3
Energy Type Usage Savings Cost Savings
Electrical Consumption 8,760,000 $269,651
5 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 $2,700 $13,149 0.2
Energy Type Usage Savings Cost Savings
Electrical Consumption 147,741 $13,149
6 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 $16,630 $21,991 0.8
Energy Type Usage Savings Cost Savings
Electrical Consumption 209,140 $18,676
Electrical Demand 287 $3,315
7 view
details
REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL 2.2622 $175,800 $60,774 2.9
Energy Type Usage Savings Cost Savings
Electrical Consumption 537,636 $48,011
Electrical Demand 1,105 $12,763
8 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 $1,444 $568 2.5
Energy Type Usage Savings Cost Savings
Electrical Consumption 3,640 $325
Electrical Demand 21 $243




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Content Last Updated: 11/13/2007