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Industrial Assessment Centers

Assessment #OK0784


Assessment Date08/07/2009
SIC2298
SIC DescriptionCordage And Twine
NAICS314991
NAICS DecriptionRope, Cordage, and Twine Mills
Principal Productagricultural twines
Sales$35,000,000
# of Employees135
Plant Area (Sq.Ft.)120,000
Annual Production2,555,000 Pieces
Production Hrs. Annual8,760
Location (StateKS
Fiscal Year (Budget Year)2009
Yearly Energy Cost$1,378,690

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

 14,196,000 KWh $1,357,920 $0.096

- Demand Charge

 0KW-Month/Year $0

- Electricity Fees

 - $0 -

Natural Gas

 1,730 MMBtu $20,770 $12.01

Recommended Reduction in Usage & Costs

Energy Sources Yearly Usage Yearly Cost % Saved Unit Price

Electricity

 845,532 KWh $80,177 6% $0.096

Natural Gas

 0 MMBtu $0 0% $12.01

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
1 view
details		 INSULATE BARE EQUIPMENT 2.2511 $10,627 $32,802 0.3
Energy Type Usage Savings Cost Savings
Electrical Consumption 342,643 $32,802
2 view
details		 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES 4.6520 $23,859 $26,522 0.9
Energy Type Usage Savings Cost Savings
Electrical Consumption 277,142 $26,522
3 view
details		 USE DRYING OVEN (BATCH TYPE) ON ALTERNATE DAYS OR OTHER OPTIMUM SCHEDULE TO RUN EQUIPMENT WITH FULL LOADS 2.6222 $0 $11,003 0.0
Energy Type Usage Savings Cost Savings
Electrical Consumption 114,975 $11,003
4 view
details		 INSTALL OCCUPANCY SENSORS 2.7135 $620 $1,600 0.4
Energy Type Usage Savings Cost Savings
Electrical Consumption 16,724 $1,600
5 view
details		 INSTALL OCCUPANCY SENSORS 2.7135 $1,013 $362 2.8
Energy Type Usage Savings Cost Savings
Electrical Consumption 3,783 $362
6 view
details		 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 $1,098 $888 1.2
Energy Type Usage Savings Cost Savings
Electrical Consumption 9,283 $888
7 view
details		 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 $0 $4,104 0.0
Energy Type Usage Savings Cost Savings
Electrical Consumption 42,886 $4,104
8 view
details		 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 $0 $2,038 0.0
Energy Type Usage Savings Cost Savings
Electrical Consumption 29,130 $2,038
9 view
details		 INSTALL TIMERS AND/OR THERMOSTATS 2.7261 $990 $858 1.2
Energy Type Usage Savings Cost Savings
Electrical Consumption 8,966 $858




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Content Last Updated: 11/13/2007