Energy Efficiency and Renewable Energy
EERE Home
About the ProgramProgram AreasInformation ResourcesFinancial OpportunitiesTechnologiesDeploymentHome
DOE IAC Database
IAC Database Home
IAC Field Managers
IAC Centers
Adopt-a-Technology
Learn More
Assessment Protocol
Glossary of Terms
Industry Classification:
SIC
NAICS
Search By:
Assessments
Recommendations
Recommendation Index
IAC Geography
Summary by State
IAC Webcast Series
IAC Field Managers

Site Map
EERE Information Center

News

2007 Energy Champions announced 

October 26, 2007

2007 Save Energy Now Recognition Awards announced 

October 26, 2007

Features
Top Ten List of Recommendations
Download IAC Database

Valid HTML 4.01 Strict Valid CSS!

Printable Version

Industrial Assessment Centers

Assessment #OK0658


Assessment Date01/07/2003
SIC3069
SIC DescriptionFabricated Rubber Products, Nec
NAICS326299
NAICS DecriptionAll Other Rubber Product Manufacturing
Principal ProductAutomotive Door Seals
Sales$50,000,000
# of Employees430
Plant Area (Sq.Ft.)250,000
Annual Production25 Pieces
Production Hrs. Annual8,760
Location (StateOK
Fiscal Year (Budget Year)2003
Yearly Energy Cost$1,181,908

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

 19,108,800 KWh $691,547 $0.036

- Demand Charge

 41,511KW-Month/Year $337,113 $8.12

- Electricity Fees

 - $3,245 -

Natural Gas

 30,832 MMBtu $150,003 $4.87

Recommended Reduction in Usage & Costs

Energy Sources Yearly Usage Yearly Cost % Saved Unit Price

Electricity

 3,092,514 KWh $95,867 14% $0.036

- Demand Charge

 5,151 KW-Month/Year $45,428 13% $0.036

- Electricity Fees

 0 KWh $0 0% $0.036

Natural Gas

 2,883 MMBtu $14,023 9% $4.87

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
1 view
details		 UPGRADE CONTROLS ON COMPRESSORS 2.4224 I $45,000 $51,704 0.9
Energy Type Usage Savings Cost Savings
Electrical Consumption 1,200,118 $37,204
Electrical Demand 1,644 $14,500
2 view
details		 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS 2.3131 N $0 $25,266 0.0
Energy Type Usage Savings Cost Savings
Electrical Demand 2,865 $25,266
3 view
details		 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA 2.7221 I $0 $11,031 0.0
Energy Type Usage Savings Cost Savings
Natural Gas 2,268 $11,031
4 view
details		 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $367 $2,978 0.1
Energy Type Usage Savings Cost Savings
Electrical Consumption 95,580 $2,963
Electrical Demand 131 $1,155
Personal Changes 0 $-1,140
5 view
details		 USE ADJUSTABLE FREQUENCY DRIVE TO REPLACE THROTTLING SYSTEM 2.4143 I $5,273 $5,150 1.0
Energy Type Usage Savings Cost Savings
Electrical Consumption 166,120 $5,150
6 view
details		 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING 2.2614 N $60,000 $30,454 2.0
Energy Type Usage Savings Cost Savings
Electrical Consumption 982,415 $30,454
7 view
details		 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 N $117 $9,028 0.0
Energy Type Usage Savings Cost Savings
Electrical Consumption 220,402 $6,832
Electrical Demand 302 $2,664
Ancillary Material Cost 0 $-468
8 view
details		 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $30,876 $5,609 5.5
Energy Type Usage Savings Cost Savings
Electrical Consumption 81,967 $2,541
Electrical Demand 209 $1,843
Ancillary Material Cost 0 $1,225
9 view
details		 INSTALL OCCUPANCY SENSORS 2.7135 I $2,004 $6,270 0.3
Energy Type Usage Savings Cost Savings
Electrical Consumption 202,272 $6,270
10 view
details		 REDUCE TEMPERATURE OF PROCESS EQUIPMENT WHEN ON STANDBY 2.6241 N $0 $7,445 0.0
Energy Type Usage Savings Cost Savings
Natural Gas 615 $2,992
Electrical Consumption 143,640 $4,453




Rutgers CAES | Industrial Technologies Program Home | EERE Home
U.S. Department of Energy | Webmaster | USA.gov

Content Last Updated: 11/13/2007