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Industrial Assessment Centers

Assessment #GT0870


Assessment Date09/04/2009
SIC2281
SIC DescriptionYarn Spinning Mills
NAICS313111
NAICS DecriptionYarn Spinning Mills
Principal Product 100% Cotton Yarn
Sales$39,000,000
# of Employees94
Plant Area (Sq.Ft.)198,000
Annual Production42,000,000 Pounds
Production Hrs. Annual8,760
Location (StateGA
Fiscal Year (Budget Year)2009
Yearly Energy Cost$2,170,591

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

27,362,370 KWh $1,915,366 $0.070

- Demand Charge

43,943KW-Month/Year $137,131 $3.12

- Electricity Fees

- $118,094 -

Recommended Reduction in Usage & Costs

Energy Sources Yearly Usage Yearly Cost % Saved Unit Price

Electricity

1,472,063 KWh $103,041 5% $0.070

- Demand Charge

0 KW-Month/Year $0 0% $0.070

- Electricity Fees

0 KWh $625 1% $0.070

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
1 view
details
RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS 2.3132 $0 $625 0.0
Energy Type Usage Savings Cost Savings
Other Electrical Fees 0 $625
2 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 $1,000 $4,570 0.2
Energy Type Usage Savings Cost Savings
Electrical Consumption 65,260 $4,570
3 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 $20,050 $9,245 2.2
Energy Type Usage Savings Cost Savings
Electrical Consumption 132,075 $9,245
4 view
details
INSTALL OCCUPANCY SENSORS 2.7135 $620 $5,810 0.1
Energy Type Usage Savings Cost Savings
Electrical Consumption 83,003 $5,810
5 view
details
USE SYNTHETIC LUBRICANT 2.4314 $0 $43,210 0.0
Energy Type Usage Savings Cost Savings
Electrical Consumption 617,350 $43,210
6 view
details
CHANGE ZONE REHEAT COILS TO VARIABLE AIR VOLUME BOXES 2.7242 $6,399 $1,500 4.3
Energy Type Usage Savings Cost Savings
Electrical Consumption 21,455 $1,500
7 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 $45,000 $33,910 1.3
Energy Type Usage Savings Cost Savings
Electrical Consumption 484,400 $33,910
8 view
details
RECOVER WASTE HEAT FROM EQUIPMENT 2.2437 $7,656 $4,796 1.6
Energy Type Usage Savings Cost Savings
Electrical Consumption 68,520 $4,796




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Content Last Updated: 11/13/2007