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Industrial Assessment Centers

Assessment #AM0566


Assessment Date09/04/2009
SIC3494
SIC DescriptionValves And Pipe Fittings, Nec
NAICS332911
NAICS DecriptionIndustrial Valve Manufacturing
Principal ProductPlug, butterfly, and ball valves, connectors, pumps
Sales$310,000,000
# of Employees300
Plant Area (Sq.Ft.)300,000
Annual Production1,000,000 Pieces
Production Hrs. Annual3,860
Location (StateTX
Fiscal Year (Budget Year)2009
Yearly Energy Cost$2,128,847

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

 18,986,766 KWh $1,755,080 $0.092

- Demand Charge

 65,052KW-Month/Year $328,183 $5.04

- Electricity Fees

 - $45,584 -

Recommended Reduction in Usage & Costs

Energy Sources Yearly Usage Yearly Cost % Saved Unit Price

Electricity

 1,215,640 KWh $112,280 6% $0.092

- Demand Charge

 21,312 KW-Month/Year $111,070 34% $0.092

- Electricity Fees

 0 KWh $0 0% $0.092

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
1 view
details		 SHIFT FROM DAYTIME TO NIGHTTIME OPERATION 2.3134 $0 $59,200 0.0
Energy Type Usage Savings Cost Savings
Electrical Demand 18,000 $93,800
Personal Changes 0 $-34,600
2 view
details		 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 $111,190 $48,230 2.3
Energy Type Usage Savings Cost Savings
Electrical Consumption 417,000 $38,530
Electrical Demand 1,296 $6,750
Ancillary Material Cost 0 $2,950
3 view
details		 TURN OFF EQUIPMENT WHEN NOT IN USE 2.6218 $1,300 $35,170 0.0
Energy Type Usage Savings Cost Savings
Electrical Consumption 330,000 $30,500
Electrical Demand 895 $4,670
4 view
details		 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 $3,000 $32,100 0.1
Energy Type Usage Savings Cost Savings
Electrical Consumption 295,800 $27,300
Electrical Demand 920 $4,800
5 view
details		 USE SYNTHETIC LUBRICANT 2.4314 $0 $6,890 0.0
Energy Type Usage Savings Cost Savings
Electrical Consumption 63,380 $5,860
Electrical Demand 197 $1,030
6 view
details		 TURN OFF EQUIPMENT WHEN NOT IN USE 2.6218 $0 $4,000 0.0
Energy Type Usage Savings Cost Savings
Electrical Consumption 43,400 $4,000
7 view
details		 INSTALL SKYLIGHTS 2.7145 $2,730 $2,100 1.3
Energy Type Usage Savings Cost Savings
Electrical Consumption 22,800 $2,100
8 view
details		 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT 2.7121 $0 $1,950 0.0
Energy Type Usage Savings Cost Savings
Electrical Consumption 21,100 $1,950
9 view
details		 TURN OFF EQUIPMENT WHEN NOT IN USE 2.6218 $0 $1,780 0.0
Energy Type Usage Savings Cost Savings
Electrical Consumption 19,300 $1,780
10 view
details		 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 $380 $1,385 0.3
Energy Type Usage Savings Cost Savings
Electrical Consumption 2,860 $260
Electrical Demand 4 $20
Ancillary Material Cost 0 $1,105




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Content Last Updated: 11/13/2007