Industrial Assessment Centers

Assessment #WV0454


Assessment Year 2012
SIC 3524
SIC Description Lawn And Garden Equipment
NAICS 333112
NAICS Description Lawn and Garden Tractor and Home Lawn and Garden Equipment Manufacturing
Principal Product snow and ice removal equipment
Sales $ 20,000,000
# of Employees 47
Plant Area (Sq.Ft.) 250,000
Annual Production 25,000 Pieces
Production Hrs. Annual 2,000
Location (State) OH
Yearly Energy Cost $ 558,208

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

4,057,649 kWh $ 350,719 $ 0.086 /kWh

- Demand Charge

12,402 kW $ 82,583 $ 6.66 /kW

- Electricity Fees

- $ 3,031 -

Natural Gas

19,042 MMBtu $ 121,875 $ 6.40 /MMBtu

TOTAL ENERGY

60,633 MMBtu $ 558,208 $ 9.21 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

220,899 kWh
27,045 kWh
$ 19,085
$ 2,336
5.44 %
0.67 %
$ 0.086 /kWh

- Demand Charge

1,326 kW
162 kW
$ 8,830
$ 1,079
10.69 %
1.31 %
$ 6.66 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

2,516 MMBtu
0 MMBtu
$ 16,103
$ 0
13.21 %
0.00 %
$ 6.40 /MMBtu

TOTAL ENERGY

4,780 MMBtu
277 MMBtu
$ 44,018
$ 3,415
7.89 %
0.61 %
$ 9.21 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 108,401 $ 20,085 5.40
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

158,929 kWh $ 13,731 $ 0.086 /kWh

- Demand Charge

954 kW $ 6,354 $ 6.66 /kW

TOTAL ENERGY

1,629 MMBtu $ 20,085 -
02 view
details
USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR 2.2411 N $ 7,920 $ 5,088 1.56
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

795 MMBtu $ 5,088 $ 6.40 /MMBtu

TOTAL ENERGY

795 MMBtu $ 5,088 -
03 view
details
REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES 2.1221 N $ 13,611 $ 4,992 2.73
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

780 MMBtu $ 4,992 $ 6.40 /MMBtu

TOTAL ENERGY

780 MMBtu $ 4,992 -
04 view
details
USE RADIANT HEATER FOR SPOT HEATING 2.7231 N $ 19,607 $ 3,789 5.17
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

592 MMBtu $ 3,789 $ 6.40 /MMBtu

TOTAL ENERGY

592 MMBtu $ 3,789 -
05 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 N $ 11,667 $ 2,331 5.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

18,426 kWh $ 1,592 $ 0.086 /kWh

- Demand Charge

111 kW $ 739 $ 6.66 /kW

TOTAL ENERGY

189 MMBtu $ 2,331 -
06 view
details
DEVELOP A REPAIR/REPLACE POLICY 2.4151 I $ 775 $ 1,836 0.42
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

16,449 kWh $ 1,421 $ 0.086 /kWh

- Demand Charge

99 kW $ 659 $ 6.66 /kW

TOTAL ENERGY

169 MMBtu $ 2,080 -

Personnel Changes

- $ -244 -

TOTAL PRODUCTON

- $ -244 -
07 view
details
REPAIR FURNACES AND OVEN DOORS SO THAT THEY SEAL EFFICIENTLY 2.1135 N $ 2,767 $ 1,686 1.64
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

-4,340 kWh $ -375 $ 0.086 /kWh

- Demand Charge

-26 kW $ -173 $ 6.66 /kW

Natural Gas

349 MMBtu $ 2,234 $ 6.40 /MMBtu

TOTAL ENERGY

305 MMBtu $ 1,686 -
08 view
details
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING 2.4232 N $ 468 $ 1,449 0.32
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

11,469 kWh $ 991 $ 0.086 /kWh

- Demand Charge

69 kW $ 458 $ 6.66 /kW

TOTAL ENERGY

118 MMBtu $ 1,449 -
09 view
details
ELIMINATE PERMANENTLY THE USE OF COMPRESSED AIR 2.4233 N $ 2,711 $ 1,183 2.29
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

9,370 kWh $ 810 $ 0.086 /kWh

- Demand Charge

56 kW $ 373 $ 6.66 /kW

TOTAL ENERGY

96 MMBtu $ 1,183 -
10 view
details
ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM 2.4157 I $ 1,000 $ 531 1.88
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

7,237 kWh $ 625 $ 0.086 /kWh

- Demand Charge

43 kW $ 286 $ 6.66 /kW

TOTAL ENERGY

74 MMBtu $ 911 -

Personnel Changes

- $ -380 -

TOTAL PRODUCTON

- $ -380 -
11 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 I $ 50 $ 424 0.12
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,359 kWh $ 290 $ 0.086 /kWh

- Demand Charge

20 kW $ 134 $ 6.66 /kW

TOTAL ENERGY

34 MMBtu $ 424 -