Industrial Assessment Centers

Assessment #WV0448


Assessment Year 2012
SIC 2819
SIC Description Industrial Inorganic Chemicals, Nec
NAICS 325998
NAICS Description All Other Miscellaneous Chemical Product and Preparation Manufacturing
Principal Product plastic bottles and technology assistance
Sales $ 30,000,000
# of Employees 68
Plant Area (Sq.Ft.) 43,000
Annual Production 100 Tons
Production Hrs. Annual 6,240
Location (State) OH
Yearly Energy Cost $ 163,043

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,205,040 kWh $ 105,697 $ 0.088 /kWh

- Demand Charge

4,901 kW $ 31,047 $ 6.33 /kW

- Electricity Fees

- $ 0 -

Natural Gas

3,688 MMBtu $ 26,299 $ 7.13 /MMBtu

TOTAL ENERGY

16,040 MMBtu $ 163,043 $ 10.16 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

147,577 kWh
87,259 kWh
$ 12,944
$ 7,654
12.25 %
7.24 %
$ 0.088 /kWh

- Demand Charge

304 kW
200 kW
$ 1,930
$ 1,270
6.22 %
4.09 %
$ 6.33 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

1,346 MMBtu
0 MMBtu
$ 9,597
$ 0
36.49 %
0.00 %
$ 7.13 /MMBtu

TOTAL ENERGY

2,859 MMBtu
894 MMBtu
$ 24,471
$ 8,924
15.01 %
5.47 %
$ 10.16 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 9,258 $ 5,725 1.62
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

52,611 kWh $ 4,615 $ 0.088 /kWh

- Demand Charge

175 kW $ 1,110 $ 6.33 /kW

TOTAL ENERGY

539 MMBtu $ 5,725 -
02 view
details
USE PROPER THICKNESS OF INSULATION ON BUILDING ENVELOPE 2.7492 N $ 51,600 $ 5,053 10.21
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

4,102 kWh $ 360 $ 0.088 /kWh

- Demand Charge

8 kW $ 51 $ 6.33 /kW

Natural Gas

651 MMBtu $ 4,642 $ 7.13 /MMBtu

TOTAL ENERGY

693 MMBtu $ 5,053 -
03 view
details
REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL 2.7232 N $ 16,925 $ 3,859 4.39
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

40,022 kWh $ 3,510 $ 0.088 /kWh

- Demand Charge

55 kW $ 349 $ 6.33 /kW

TOTAL ENERGY

410 MMBtu $ 3,859 -
04 view
details
USE "HEAT WHEEL" OR OTHER HEAT EXCHANGER TO CROSS-EXCHANGE BUILDING EXHAUST AIR WITH MAKE-UP AIR 2.2492 N $ 14,500 $ 3,243 4.47
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,637 kWh $ 231 $ 0.088 /kWh

- Demand Charge

4 kW $ 25 $ 6.33 /kW

Natural Gas

419 MMBtu $ 2,987 $ 7.13 /MMBtu

TOTAL ENERGY

446 MMBtu $ 3,243 -
05 view
details
INSTALL OCCUPANCY SENSORS 2.7135 I $ 1,826 $ 1,979 0.92
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

22,558 kWh $ 1,979 $ 0.088 /kWh

TOTAL ENERGY

231 MMBtu $ 1,979 -
06 view
details
USE RADIANT HEATER FOR SPOT HEATING 2.7231 N $ 10,438 $ 1,968 5.30
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

276 MMBtu $ 1,968 $ 7.13 /MMBtu

TOTAL ENERGY

276 MMBtu $ 1,968 -
07 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 N $ 5,689 $ 1,424 4.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

13,557 kWh $ 1,189 $ 0.088 /kWh

- Demand Charge

37 kW $ 235 $ 6.33 /kW

TOTAL ENERGY

139 MMBtu $ 1,424 -
08 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 I $ 1,000 $ 1,103 0.91
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

10,904 kWh $ 956 $ 0.088 /kWh

- Demand Charge

23 kW $ 147 $ 6.33 /kW

TOTAL ENERGY

112 MMBtu $ 1,103 -
09 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 I $ 7 $ 117 0.06
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,186 kWh $ 104 $ 0.088 /kWh

- Demand Charge

2 kW $ 13 $ 6.33 /kW

TOTAL ENERGY

12 MMBtu $ 117 -