Industrial Assessment Centers
Assessment #WV0447
| Assessment Year | 2012 |
|---|---|
| SIC | 2816 |
| SIC Description | Inorganic Pigments |
| NAICS | 325131 |
| NAICS Description | Inorganic Dye and Pigment Manufacturing |
| Principal Product | Metallic Pigment |
| Sales | $ 45,000,000 |
| # of Employees | 112 |
| Plant Area (Sq.Ft.) | 90,000 |
| Annual Production | 7,000,000 Pounds |
| Production Hrs. Annual | 8,568 |
| Location (State) | OH |
| Yearly Energy Cost | $ 881,159 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
8,760,960 kWh | $ 699,279 | $ 0.080 /kWh |
- Demand Charge |
23,409 kW | $ 153,326 | $ 6.55 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
9,381 MMBtu | $ 28,554 | $ 3.04 /MMBtu |
TOTAL ENERGY |
99,182 MMBtu | $ 881,159 | $ 8.88 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
1,003,876 kWh 661,565 kWh |
$ 78,416 $ 52,806 |
11.21 % 7.55 % |
$ 0.080 /kWh |
- Demand Charge |
1,889 kW 1,081 kW |
$ 12,275 $ 7,081 |
8.01 % 4.62 % |
$ 6.55 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
462 MMBtu 0 MMBtu |
$ 1,404 $ 0 |
4.92 % 0.00 % |
$ 3.04 /MMBtu |
TOTAL ENERGY |
10,752 MMBtu 6,781 MMBtu |
$ 92,095 $ 59,887 |
10.45 % 6.80 % |
$ 8.88 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 17,569 | $ 29,067 | 0.60 | ||||||||||||||||||||||||
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| 02 | view details |
ESTABLISH A PREVENTATIVE MAINTENANCE PROGRAM | 2.4156 | I | $ 1,000 | $ 19,009 | 0.05 | ||||||||||||||||||||||||
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| 03 | view details |
UPGRADE CONTROLS ON COMPRESSORS | 2.4224 | N | $ 20,750 | $ 11,493 | 1.81 | ||||||||||||||||||||||||
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| 04 | view details |
REPLACE OVER-SIZE MOTORS AND PUMPS WITH OPTIMUM SIZE | 2.4131 | N | $ 11,830 | $ 9,524 | 1.24 | ||||||||||||||||||||||||
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| 05 | view details |
DEVELOP A REPAIR/REPLACE POLICY | 2.4151 | I | $ 1,608 | $ 7,871 | 0.20 | ||||||||||||||||||||||||
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| 06 | view details |
IMPROVE LUBRICATION PRACTICES | 2.4312 | N | $ 4,842 | $ 3,030 | 1.60 | ||||||||||||||||||||||||
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| 07 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | N | $ 28,677 | $ 4,212 | 6.81 | ||||||||||||||||||||||||
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| 08 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | N | $ 770 | $ 1,442 | 0.53 | ||||||||||||||||||||||||
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| 09 | view details |
RECOVER WASTE HEAT FROM EQUIPMENT | 2.2437 | N | $ 3,320 | $ 1,404 | 2.36 | ||||||||||||||||||||||||
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| 10 | view details |
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS | 2.4111 | I | $ 0 | $ 1,330 | 0.00 | ||||||||||||||||||||||||
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| 11 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | N | $ 3,155 | $ 1,103 | 2.86 | ||||||||||||||||||||||||
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