Industrial Assessment Centers
Assessment #WV0436
| Assessment Year | 2011 |
|---|---|
| SIC | 3399 |
| SIC Description | Primary Metal Products, Nec |
| NAICS | 331419 |
| NAICS Description | Primary Smelting and Refining of Nonferrous Metal (except Copper and Aluminum) |
| Principal Product | Precious metals |
| Sales | $ 60,000,000 |
| # of Employees | 110 |
| Plant Area (Sq.Ft.) | 168,000 |
| Annual Production | 1,000,000 Pounds |
| Production Hrs. Annual | 8,760 |
| Location (State) | OH |
| Yearly Energy Cost | $ 872,058 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
7,476,000 kWh | $ 457,286 | $ 0.061 /kWh |
- Demand Charge |
15,048 kW | $ 117,468 | $ 7.81 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
38,996 MMBtu | $ 297,304 | $ 7.62 /MMBtu |
TOTAL ENERGY |
115,626 MMBtu | $ 872,058 | $ 7.54 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
641,811 kWh 293,100 kWh |
$ 39,259 $ 17,929 |
8.59 % 3.92 % |
$ 0.061 /kWh |
- Demand Charge |
879 kW 402 kW |
$ 6,856 $ 3,135 |
5.84 % 2.67 % |
$ 7.81 /kW |
- Electricity Fees |
- |
$ 32,243 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
12,509 MMBtu 233 MMBtu |
$ 95,319 $ 1,775 |
32.06 % 0.60 % |
$ 7.62 /MMBtu |
TOTAL ENERGY |
19,088 MMBtu 3,237 MMBtu |
$ 173,677 $ 22,839 |
19.92 % 2.62 % |
$ 7.54 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
PREHEAT COMBUSTION AIR WITH WASTE HEAT | 2.2442 | N | $ 74,268 | $ 62,911 | 1.18 | ||||||||||||||||||||||||||||
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| 02 | view details |
USE POWER FACTOR CONTROLLERS | 2.3211 | N | $ 22,700 | $ 32,243 | 0.70 | ||||||||||||||||||||||||||||
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| 03 | view details |
RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR | 2.2443 | N | $ 29,900 | $ 21,604 | 1.38 | ||||||||||||||||||||||||||||
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| 04 | view details |
USE MORE EFFICIENT LIGHT SOURCE | 2.7143 | I | $ 45,545 | $ 14,837 | 3.07 | ||||||||||||||||||||||||||||
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| 05 | view details |
USE MORE EFFICIENT LIGHT SOURCE | 2.7143 | N | $ 8,375 | $ 10,983 | 0.76 | ||||||||||||||||||||||||||||
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| 06 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | N | $ 1,920 | $ 9,039 | 0.21 | ||||||||||||||||||||||||||||
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| 07 | view details |
USE OUTSIDE COLD WATER SOURCE AS A SUPPLY OF COOLING WATER | 2.2692 | N | $ 25,000 | $ 7,082 | 3.53 | ||||||||||||||||||||||||||||
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| 08 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 12,576 | $ 6,227 | 2.02 | ||||||||||||||||||||||||||||
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| 09 | view details |
INSTALL TIMERS AND/OR THERMOSTATS | 2.7261 | N | $ 5,400 | $ 4,976 | 1.09 | ||||||||||||||||||||||||||||
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| 10 | view details |
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO | 2.1233 | I | $ 1,000 | $ 1,400 | 0.71 | ||||||||||||||||||||||||||||
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| 11 | view details |
INSULATE BARE EQUIPMENT | 2.2511 | I | $ 154 | $ 335 | 0.46 | ||||||||||||||||||||||||||||
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