Industrial Assessment Centers
Assessment #WV0434
| Assessment Year | 2011 |
|---|---|
| SIC | 3061 |
| SIC Description | Mechanical Rubber Goods |
| NAICS | 326291 |
| NAICS Description | Rubber Product Manufacturing for Mechanical Use |
| Principal Product | Rubber Goods |
| Sales | $ 14,000,000 |
| # of Employees | 82 |
| Plant Area (Sq.Ft.) | 135,000 |
| Annual Production | 3,351,453 Pounds |
| Production Hrs. Annual | 2,450 |
| Location (State) | OH |
| Yearly Energy Cost | $ 530,823 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
3,922,800 kWh | $ 286,321 | $ 0.073 /kWh |
- Demand Charge |
15,618 kW | $ 101,011 | $ 6.47 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
16,203 MMBtu | $ 143,491 | $ 8.86 /MMBtu |
TOTAL ENERGY |
56,412 MMBtu | $ 530,823 | $ 9.41 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
240,957 kWh 213,439 kWh |
$ 17,587 $ 15,579 |
6.14 % 5.44 % |
$ 0.073 /kWh |
- Demand Charge |
2,067 kW 1,932 kW |
$ 13,374 $ 12,500 |
13.24 % 12.37 % |
$ 6.47 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
2,636 MMBtu 296 MMBtu |
$ 23,356 $ 2,623 |
16.28 % 1.83 % |
$ 8.86 /MMBtu |
TOTAL ENERGY |
5,106 MMBtu 2,484 MMBtu |
$ 54,317 $ 30,702 |
10.23 % 5.78 % |
$ 9.41 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
INCREASE AMOUNT OF CONDENSATE RETURNED | 2.2121 | N | $ 46,000 | $ 23,833 | 1.93 | ||||||||||||||||||||||||
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| 02 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 1,234 | $ 8,864 | 0.14 | ||||||||||||||||||||||||
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| 03 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 14,967 | $ 6,335 | 2.36 | ||||||||||||||||||||||||
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| 04 | view details |
RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS | 2.3131 | I | $ 7,840 | $ 5,577 | 1.41 | ||||||||||||||||||||||||
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| 05 | view details |
ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM | 2.4157 | I | $ 4,000 | $ 2,984 | 1.34 | ||||||||||||||||||||||||
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| 06 | view details |
DEVELOP A REPAIR/REPLACE POLICY | 2.4151 | I | $ 810 | $ 2,898 | 0.28 | ||||||||||||||||||||||||
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| 07 | view details |
INSULATE STEAM / HOT WATER LINES | 2.2131 | I | $ 1,025 | $ 2,623 | 0.39 | ||||||||||||||||||||||||
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| 08 | view details |
USE HEAT IN FLUE GASES TO PREHEAT PRODUCTS OR MATERIALS | 2.2424 | N | $ 9,940 | $ 2,596 | 3.83 | ||||||||||||||||||||||||
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| 09 | view details |
USE COMPUTER PROGRAMS TO OPTIMIZE HVAC PERFORMANCE | 2.7226 | N | $ 2,105 | $ 2,304 | 0.91 | ||||||||||||||||||||||||
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| 10 | view details |
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS | 2.4111 | N | $ 3,000 | $ 1,304 | 2.30 | ||||||||||||||||||||||||
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| 11 | view details |
USE MORE EFFICIENT LIGHT SOURCE | 2.7143 | N | $ 0 | $ 814 | 0.00 | ||||||||||||||||||||||||
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| 12 | view details |
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING | 2.4232 | N | $ 455 | $ 164 | 2.77 | ||||||||||||||||||||||||
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