Skip to Content
U.S. Department of Energy Energy Efficiency and Renewable Energy
IAC Field Managers

Industrial Assessment Centers

Assessment #WV0430


Assessment Year 2011
SIC 2431
SIC Description Millwork
NAICS 321918
NAICS Description Other Millwork (including Flooring)
Principal Product interior design display walls
Sales $ 38,000,000
# of Employees 185
Plant Area (Sq.Ft.) 320,000
Annual Production 40,000,000 Not Available
Production Hrs. Annual 4,030
Location (State) OH
Yearly Energy Cost $ 1,204,994

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

 7,496,141 kWh $ 725,123 $ 0.097 /kWh

- Electricity Fees

 - $ 0 -

Natural Gas

 57,530 MMBtu $ 479,871 $ 8.34 /MMBtu

TOTAL ENERGY

 134,366 MMBtu $ 1,204,994 $ 8.97 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

 540,039 kWh
561,085 kWh		 $ 52,389
$ 54,425		 7.22 %
7.51 %		 $ 0.097 /kWh

- Electricity Fees

 - $ 10,426
$ 0		 0.00 %
0.00 %		 -

Natural Gas

 23,581 MMBtu
5,278 MMBtu		 $ 196,666
$ 44,019		 40.98 %
9.17 %		 $ 8.34 /MMBtu

TOTAL ENERGY

 29,116 MMBtu
11,029 MMBtu		 $ 259,481
$ 98,444		 21.53 %
8.17 %		 $ 8.97 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details		 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED 2.6231 N $ 20,000 $ 70,581 0.28
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

 8,463 MMBtu $ 70,581 $ 8.34 /MMBtu

TOTAL ENERGY

 8,463 MMBtu $ 70,581 -
02 view
details		 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO 2.1233 I $ 3,500 $ 43,659 0.08
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

 5,278 MMBtu $ 44,019 $ 8.34 /MMBtu

TOTAL ENERGY

 5,278 MMBtu $ 44,019 -

Personnel Changes

 - $ -360 -

TOTAL PRODUCTON

 - $ -360 -
03 view
details		 USE RADIANT HEATER FOR SPOT HEATING 2.7231 N $ 65,840 $ 39,290 1.68
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

 4,711 MMBtu $ 39,290 $ 8.34 /MMBtu

TOTAL ENERGY

 4,711 MMBtu $ 39,290 -
04 view
details		 UPGRADE CONTROLS ON COMPRESSORS 2.4224 I $ 26,650 $ 34,733 0.77
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 358,070 kWh $ 34,733 $ 0.097 /kWh

TOTAL ENERGY

 3,670 MMBtu $ 34,733 -
05 view
details		 MAINTAIN AIR FILTERS BY CLEANING OR REPLACEMENT 2.6127 N $ 76,200 $ 28,475 2.68
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 -21,046 kWh $ -2,036 $ 0.097 /kWh

Natural Gas

 4,138 MMBtu $ 34,511 $ 8.34 /MMBtu

TOTAL ENERGY

 3,922 MMBtu $ 32,475 -

Administrative Changes

 - $ -4,000 -

TOTAL PRODUCTON

 - $ -4,000 -
06 view
details		 OPTIMIZE PLANT POWER FACTOR 2.3212 N $ 37,805 $ 25,696 1.47
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

 - $ 25,696 -

TOTAL PRODUCTON

 - $ 25,696 -
07 view
details		 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 37,460 $ 19,692 1.90
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 203,015 kWh $ 19,692 $ 0.097 /kWh

TOTAL ENERGY

 2,081 MMBtu $ 19,692 -
08 view
details		 COMBINE UTILITY METERS 2.8112 N $ 20,000 $ 10,426 1.92
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Electricity Fees

 - $ 10,426 -

TOTAL ENERGY

 0 MMBtu $ 10,426 -
09 view
details		 CLOSE HOLES AND OPENINGS IN BUILDING SUCH AS BROKEN WINDOWS 2.7444 N $ 57,400 $ 8,265 6.94
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

 991 MMBtu $ 8,265 $ 8.34 /MMBtu

TOTAL ENERGY

 991 MMBtu $ 8,265 -