Industrial Assessment Centers
Assessment #WV0427
| Assessment Year | 2011 |
|---|---|
| SIC | 3542 |
| SIC Description | Machine Tools, Metal Forming Types |
| NAICS | 333513 |
| NAICS Description | Machine Tool (Metal Forming Types) Manufacturing |
| Principal Product | casting and mechanical metal forming presses |
| Sales | $ 126,000,000 |
| # of Employees | 272 |
| Plant Area (Sq.Ft.) | 332,940 |
| Annual Production | 13,000 Pieces |
| Production Hrs. Annual | 7,280 |
| Location (State) | OH |
| Yearly Energy Cost | $ 1,368,110 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
19,326,229 kWh | $ 852,859 | $ 0.044 /kWh |
- Demand Charge |
15,102 kW | $ 143,025 | $ 9.47 /kW |
- Electricity Fees |
- | $ 38,879 | - |
Natural Gas |
48,370 MMBtu | $ 333,347 | $ 6.89 /MMBtu |
TOTAL ENERGY |
246,466 MMBtu | $ 1,368,110 | $ 5.55 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
980,930 kWh 219,529 kWh |
$ 45,412 $ 10,087 |
5.32 % 1.18 % |
$ 0.044 /kWh |
- Demand Charge |
862 kW 72 kW |
$ 8,167 $ 680 |
5.71 % 0.48 % |
$ 9.47 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
5,934 MMBtu 2,132 MMBtu |
$ 39,995 $ 14,369 |
12.00 % 4.31 % |
$ 6.89 /MMBtu |
TOTAL ENERGY |
15,989 MMBtu 4,382 MMBtu |
$ 93,574 $ 25,136 |
6.84 % 1.84 % |
$ 5.55 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
USE MORE EFFICIENT LIGHT SOURCE | 2.7143 | N | $ 74,207 | $ 34,892 | 2.13 | ||||||||||||||||||||||||
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| 02 | view details |
USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR | 2.2411 | N | $ 42,275 | $ 9,712 | 4.35 | ||||||||||||||||||||||||
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| 03 | view details |
RECOVER HEAT FROM AIR COMPRESSOR | 2.2434 | N | $ 3,390 | $ 8,998 | 0.38 | ||||||||||||||||||||||||
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| 04 | view details |
ESTABLISH A PREVENTATIVE MAINTENANCE PROGRAM | 2.4156 | I | $ 637 | $ 6,867 | 0.09 | ||||||||||||||||||||||||
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| 05 | view details |
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO | 2.1233 | I | $ 1,000 | $ 6,786 | 0.15 | ||||||||||||||||||||||||
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| 06 | view details |
SHADE WINDOWS FROM SUMMER SUN | 2.7424 | I | $ 81,597 | $ 5,176 | 15.76 | ||||||||||||||||||||||||
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| 07 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | N | $ 1,260 | $ 4,250 | 0.30 | ||||||||||||||||||||||||
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| 08 | view details |
REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS | 2.7224 | N | $ 2,518 | $ 4,132 | 0.61 | ||||||||||||||||||||||||
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| 09 | view details |
MODIFY STARTUP/SHUTDOWN TIMES | 4.454 | I | $ 975 | $ 3,115 | 0.31 | ||||||||||||||||||||||||
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| 10 | view details |
REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES | 2.4235 | I | $ 258 | $ 2,890 | 0.09 | ||||||||||||||||||||||||
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| 11 | view details |
DIRECT WASTE GASSES TO BOILER COMBUSTION AIR | 3.6126 | N | $ 11,063 | $ 2,312 | 4.79 | ||||||||||||||||||||||||
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| 12 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | N | $ 955 | $ 2,161 | 0.44 | ||||||||||||||||||||||||
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| 13 | view details |
USE MORE EFFICIENT LIGHT SOURCE | 2.7143 | N | $ 5,031 | $ 1,509 | 3.33 | ||||||||||||||||||||||||
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| 14 | view details |
INSULATE STEAM / HOT WATER LINES | 2.2131 | N | $ 564 | $ 472 | 1.19 | ||||||||||||||||||||||||
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