Industrial Assessment Centers
Assessment #WV0426
| Assessment Year | 2011 |
|---|---|
| SIC | 3089 |
| SIC Description | Plastics Products, Nec |
| NAICS | 326199 |
| NAICS Description | All Other Plastics Product Manufacturing |
| Principal Product | glass and vinyl windows |
| Sales | $ 13,000,000 |
| # of Employees | 72 |
| Plant Area (Sq.Ft.) | 90,000 |
| Annual Production | 52,000 Pieces |
| Production Hrs. Annual | 2,184 |
| Location (State) | PA |
| Yearly Energy Cost | $ 124,099 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
927,878 kWh | $ 83,225 | $ 0.090 /kWh |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
4,215 MMBtu | $ 40,874 | $ 9.70 /MMBtu |
TOTAL ENERGY |
13,726 MMBtu | $ 124,099 | $ 9.04 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
112,380 kWh 87,150 kWh |
$ 10,069 $ 7,817 |
12.10 % 9.39 % |
$ 0.090 /kWh |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
1,889 MMBtu 1,225 MMBtu |
$ 18,324 $ 11,883 |
44.83 % 29.07 % |
$ 9.70 /MMBtu |
TOTAL ENERGY |
3,041 MMBtu 2,118 MMBtu |
$ 28,393 $ 19,700 |
22.88 % 15.87 % |
$ 9.04 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO | 2.1233 | I | $ 1,000 | $ 11,820 | 0.08 | ||||||||||||||||||||||||
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| 02 | view details |
USE MORE EFFICIENT LIGHT SOURCE | 2.7143 | I | $ 29,900 | $ 4,303 | 6.95 | ||||||||||||||||||||||||
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| 03 | view details |
USE COMPUTER PROGRAMS TO OPTIMIZE HVAC PERFORMANCE | 2.7226 | N | $ 4,294 | $ 2,561 | 1.68 | ||||||||||||||||||||||||
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| 04 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 458 | $ 1,594 | 0.29 | ||||||||||||||||||||||||
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| 05 | view details |
RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR | 2.2443 | N | $ 10,400 | $ 1,328 | 7.83 | ||||||||||||||||||||||||
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| 06 | view details |
RECOVER HEAT FROM AIR COMPRESSOR | 2.2434 | N | $ 268 | $ 1,319 | 0.20 | ||||||||||||||||||||||||
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| 07 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | N | $ 905 | $ 1,208 | 0.75 | ||||||||||||||||||||||||
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| 08 | view details |
REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES | 2.4235 | I | $ 0 | $ 1,197 | 0.00 | ||||||||||||||||||||||||
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| 09 | view details |
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING | 2.4232 | N | $ 785 | $ 739 | 1.06 | ||||||||||||||||||||||||
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| 10 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | I | $ 21 | $ 723 | 0.03 | ||||||||||||||||||||||||
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| 11 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | N | $ 1,956 | $ 538 | 3.64 | ||||||||||||||||||||||||
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