Industrial Assessment Centers
Assessment #WV0422
| Assessment Year | 2011 |
|---|---|
| SIC | 2821 |
| SIC Description | Plastics Materials And Resins |
| NAICS | 325211 |
| NAICS Description | Plastics Material and Resin Manufacturing |
| Principal Product | Recycled Rubber Polymers |
| Sales | $ 40,000,000 |
| # of Employees | 78 |
| Plant Area (Sq.Ft.) | 300,000 |
| Annual Production | 80,000,000 Pounds |
| Production Hrs. Annual | 7,200 |
| Location (State) | OH |
| Yearly Energy Cost | $ 632,110 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
5,685,000 kWh | $ 393,153 | $ 0.069 /kWh |
- Demand Charge |
15,500 kW | $ 124,001 | $ 8.00 /kW |
- Electricity Fees |
- | $ 8,424 | - |
Natural Gas |
13,788 MMBtu | $ 106,532 | $ 7.73 /MMBtu |
TOTAL ENERGY |
72,060 MMBtu | $ 632,110 | $ 8.77 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
658,488 kWh 115,041 kWh |
$ 40,668 $ 7,105 |
10.34 % 1.81 % |
$ 0.069 /kWh |
- Demand Charge |
1,059 kW 191 kW |
$ 8,472 $ 1,528 |
6.83 % 1.23 % |
$ 8.00 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
835 MMBtu 544 MMBtu |
$ 6,455 $ 4,205 |
6.06 % 3.95 % |
$ 7.73 /MMBtu |
TOTAL ENERGY |
7,585 MMBtu 1,723 MMBtu |
$ 55,595 $ 12,838 |
8.80 % 2.03 % |
$ 8.77 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
USE ADJUSTABLE FREQUENCY DRIVE TO REPLACE MECHANICAL DRIVE | 2.4144 | N | $ 18,250 | $ 29,044 | 0.63 | ||||||||||||||||||||||||
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| 02 | view details |
CHANGE ZONE REHEAT COILS TO VARIABLE AIR VOLUME BOXES | 2.7242 | N | $ 17,598 | $ 9,494 | 1.85 | ||||||||||||||||||||||||
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| 03 | view details |
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO | 2.1233 | I | $ 1,000 | $ 4,167 | 0.24 | ||||||||||||||||||||||||
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| 04 | view details |
ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM | 2.4157 | I | $ 2,000 | $ 3,049 | 0.66 | ||||||||||||||||||||||||
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| 05 | view details |
DEVELOP A REPAIR/REPLACE POLICY | 2.4151 | I | $ 1,150 | $ 2,822 | 0.41 | ||||||||||||||||||||||||
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| 06 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | N | $ 920 | $ 1,969 | 0.47 | ||||||||||||||||||||||||
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| 07 | view details |
USE WASTE HEAT FROM FLUE GASES TO HEAT SPACE CONDITIONING AIR | 2.2426 | N | $ 2,875 | $ 1,500 | 1.92 | ||||||||||||||||||||||||
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| 08 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | I | $ 50 | $ 1,008 | 0.05 | ||||||||||||||||||||||||
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| 09 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 363 | $ 954 | 0.38 | ||||||||||||||||||||||||
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| 10 | view details |
INSULATE STEAM / HOT WATER LINES | 2.2131 | N | $ 329 | $ 750 | 0.44 | ||||||||||||||||||||||||
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