Industrial Assessment Centers
Assessment #WV0406
| Assessment Year | 2010 |
|---|---|
| SIC | 3496 |
| SIC Description | Misc. Fabricated Wire Products |
| NAICS | 332812 |
| NAICS Description | Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers |
| Principal Product | Galvanized Steel |
| Sales | $ 300,000,000 |
| # of Employees | 65 |
| Plant Area (Sq.Ft.) | 106,165 |
| Annual Production | 300,000 Tons |
| Production Hrs. Annual | 8,312 |
| Location (State) | PA |
| Yearly Energy Cost | $ 3,418,434 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
9,393,600 kWh | $ 616,823 | $ 0.066 /kWh |
- Demand Charge |
23,875 kW | $ 157,075 | $ 6.58 /kW |
- Electricity Fees |
- | $ 288 | - |
Natural Gas |
226,896 MMBtu | $ 2,644,248 | $ 11.65 /MMBtu |
TOTAL ENERGY |
323,180 MMBtu | $ 3,418,434 | $ 10.58 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
523,268 kWh 233,405 kWh |
$ 34,379 $ 15,335 |
5.57 % 2.49 % |
$ 0.066 /kWh |
- Demand Charge |
685 kW 268 kW |
$ 4,507 $ 1,763 |
2.87 % 1.12 % |
$ 6.58 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
19,653 MMBtu 0 MMBtu |
$ 241,458 $ 0 |
9.13 % 0.00 % |
$ 11.65 /MMBtu |
TOTAL ENERGY |
25,016 MMBtu 2,392 MMBtu |
$ 280,344 $ 17,098 |
8.20 % 0.50 % |
$ 10.58 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES | 4.652 | N | $ 87,000 | $ 165,791 | 0.52 | ||||||||||||||||||||
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| 02 | view details |
USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR | 2.2411 | N | $ 91,000 | $ 75,243 | 1.21 | ||||||||||||||||||||
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| 03 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 49,200 | $ 17,098 | 2.88 | ||||||||||||||||||||
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| 04 | view details |
USE ADJUSTABLE FREQUENCY DRIVE TO REPLACE THROTTLING SYSTEM | 2.4143 | N | $ 7,809 | $ 15,356 | 0.51 | ||||||||||||||||||||
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| 05 | view details |
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING | 2.4232 | N | $ 65 | $ 3,767 | 0.02 | ||||||||||||||||||||
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| 06 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | N | $ 245 | $ 3,089 | 0.08 | ||||||||||||||||||||
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