Industrial Assessment Centers

Assessment #WV0402


Assessment Year 2010
SIC 2732
SIC Description Book Printing
NAICS 323117
NAICS Description Books Printing
Principal Product Printed Materials
Sales $ 60,000,000
# of Employees 170
Plant Area (Sq.Ft.) 370,000
Annual Production 45,000,000 Not Available
Production Hrs. Annual 7,800
Location (State) WV
Yearly Energy Cost $ 1,107,653

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

13,315,200 kWh $ 364,498 $ 0.027 /kWh

- Demand Charge

24,261 kW $ 316,110 $ 13.03 /kW

- Electricity Fees

- $ 0 -

Natural Gas

28,486 MMBtu $ 427,045 $ 14.99 /MMBtu

TOTAL ENERGY

164,967 MMBtu $ 1,107,653 $ 6.71 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

584,304 kWh
401,512 kWh
$ 15,664
$ 10,764
4.30 %
2.95 %
$ 0.027 /kWh

- Demand Charge

900 kW
618 kW
$ 11,610
$ 7,972
3.67 %
2.52 %
$ 13.03 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

8,941 MMBtu
1,178 MMBtu
$ 134,025
$ 17,658
31.38 %
4.13 %
$ 14.99 /MMBtu

TOTAL ENERGY

14,930 MMBtu
5,294 MMBtu
$ 161,299
$ 36,394
14.56 %
3.29 %
$ 6.71 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE "HEAT WHEEL" OR OTHER HEAT EXCHANGER TO CROSS-EXCHANGE BUILDING EXHAUST AIR WITH MAKE-UP AIR 2.2492 N $ 114,000 $ 63,671 1.79
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

-76,372 kWh $ -2,048 $ 0.027 /kWh

- Demand Charge

-117 kW $ -1,509 $ 13.03 /kW

Natural Gas

4,685 MMBtu $ 70,228 $ 14.99 /MMBtu

TOTAL ENERGY

3,902 MMBtu $ 66,671 -

Personnel Changes

- $ -3,000 -

TOTAL PRODUCTON

- $ -3,000 -
02 view
details
USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR 2.2411 N $ 25,000 $ 32,843 0.76
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

2,191 MMBtu $ 32,843 $ 14.99 /MMBtu

TOTAL ENERGY

2,191 MMBtu $ 32,843 -
03 view
details
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO 2.1233 I $ 0 $ 16,488 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,178 MMBtu $ 17,658 $ 14.99 /MMBtu

TOTAL ENERGY

1,178 MMBtu $ 17,658 -

Personnel Changes

- $ -1,170 -

TOTAL PRODUCTON

- $ -1,170 -
04 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 9,200 $ 15,346 0.60
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

328,948 kWh $ 8,819 $ 0.027 /kWh

- Demand Charge

506 kW $ 6,527 $ 13.03 /kW

TOTAL ENERGY

3,372 MMBtu $ 15,346 -
05 view
details
RECOVER WASTE HEAT FROM EQUIPMENT 2.2437 N $ 2,000 $ 13,296 0.15
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

887 MMBtu $ 13,296 $ 14.99 /MMBtu

TOTAL ENERGY

887 MMBtu $ 13,296 -
06 view
details
INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT 2.7241 N $ 4,000 $ 12,095 0.33
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

259,164 kWh $ 6,948 $ 0.027 /kWh

- Demand Charge

399 kW $ 5,147 $ 13.03 /kW

TOTAL ENERGY

2,656 MMBtu $ 12,095 -
07 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 I $ 0 $ 3,390 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

72,564 kWh $ 1,945 $ 0.027 /kWh

- Demand Charge

112 kW $ 1,445 $ 13.03 /kW

TOTAL ENERGY

744 MMBtu $ 3,390 -