Industrial Assessment Centers
Assessment #WV0395
| Assessment Year | 2009 |
|---|---|
| SIC | 2911 |
| SIC Description | Petroleum Refining |
| NAICS | 324191 |
| NAICS Description | Petroleum Lubricating Oil and Grease Manufacturing |
| Principal Product | White Oils, Waxes and Petrolatums |
| Sales | $ 200,000,000 |
| # of Employees | 140 |
| Plant Area (Sq.Ft.) | 5,227,200 |
| Annual Production | 50,000 Thousand Gallons |
| Production Hrs. Annual | 8,760 |
| Location (State) | PA |
| Yearly Energy Cost | $ 10,530,769 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
28,771,600 kWh | $ 1,082,729 | $ 0.038 /kWh |
- Demand Charge |
53,701 kW | $ 484,753 | $ 9.03 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
582,079 MMBtu | $ 5,558,854 | $ 9.55 /MMBtu |
Fuel Oil #6 |
462,008 MMBtu | $ 3,404,433 | $ 7.37 /MMBtu |
TOTAL ENERGY |
1,338,996 MMBtu | $ 10,530,769 | $ 7.86 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
2,966,055 kWh 380,371 kWh |
$ 111,613 $ 14,313 |
10.31 % 1.32 % |
$ 0.038 /kWh |
- Demand Charge |
1,275 kW 635 kW |
$ 11,518 $ 5,734 |
2.38 % 1.18 % |
$ 9.03 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
37,188 MMBtu 10,749 MMBtu |
$ 355,141 $ 102,653 |
6.39 % 1.85 % |
$ 9.55 /MMBtu |
Fuel Oil #6 |
29,407 MMBtu 9,374 MMBtu |
$ 216,729 $ 69,086 |
6.37 % 2.03 % |
$ 7.37 /MMBtu |
TOTAL ENERGY |
96,997 MMBtu 24,022 MMBtu |
$ 695,001 $ 191,786 |
6.60 % 1.82 % |
$ 7.86 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
|||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
USE STEAM PRESSURE REDUCTION TO GENERATE POWER | 2.3321 | N | $ 130,000 | $ 216,842 | 0.60 | ||||||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||||||
| 02 | view details |
USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR | 2.2411 | N | $ 189,633 | $ 169,299 | 1.12 | ||||||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||||||
| 03 | view details |
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO | 2.1233 | I | $ 1,000 | $ 144,811 | 0.01 | ||||||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||||||
| 04 | view details |
INCREASE AMOUNT OF CONDENSATE RETURNED | 2.2121 | N | $ 80,000 | $ 114,898 | 0.70 | ||||||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||||||
| 05 | view details |
USE MINIMUM STEAM OPERATING PRESSURE | 2.2163 | N | $ 56,000 | $ 113,873 | 0.49 | ||||||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||||||
| 06 | view details |
USE PHOTOCELL CONTROLS | 2.7134 | N | $ 11,000 | $ 104,843 | 0.10 | ||||||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||||||
| 07 | view details |
INSULATE STEAM / HOT WATER LINES | 2.2131 | I | $ 2,304 | $ 26,253 | 0.09 | ||||||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||||||
| 08 | view details |
ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM | 2.4157 | I | $ 1,925 | $ 18,362 | 0.10 | ||||||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||||||
| 09 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | N | $ 1,941 | $ 3,963 | 0.49 | ||||||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||||||
| 10 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | I | $ 300 | $ 485 | 0.62 | ||||||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||||||
