Industrial Assessment Centers

Assessment #WV0386


Assessment Year 2008
SIC 2426
SIC Description Hardwood Dimension & Flooring Mills
NAICS 321918
NAICS Description Other Millwork (including Flooring)
Principal Product Hardwood Flooring
Sales $ 14,000,000
# of Employees 31
Plant Area (Sq.Ft.) 45,000
Annual Production 2,500 Thousand Feet
Production Hrs. Annual 2,184
Location (State) PA
Yearly Energy Cost $ 263,894

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,430,536 kWh $ 78,853 $ 0.055 /kWh

- Demand Charge

7,430 kW $ 51,958 $ 6.99 /kW

- Electricity Fees

- $ 1,003 -

Fuel Oil #2

6,222 MMBtu $ 132,080 $ 21.23 /MMBtu

TOTAL ENERGY

20,885 MMBtu $ 263,894 $ 12.64 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

-135,165 kWh
-34,122 kWh
$ -13,705
$ -8,135
-17.38 %
-10.32 %
$ 0.055 /kWh

- Demand Charge

99 kW
654 kW
$ 690
$ 4,569
1.33 %
8.79 %
$ 6.99 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Fuel Oil #2

8,565 MMBtu
6,545 MMBtu
$ 225,592
$ 172,386
170.80 %
130.52 %
$ 21.23 /MMBtu

TOTAL ENERGY

688 MMBtu
-296 MMBtu
$ 211,894
$ 168,137
80.30 %
63.71 %
$ 12.64 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
INSTALL EQUIPMENT TO UTILIZE WASTE FUEL 2.1336 I $ 517,666 $ 140,425 3.69
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

-162,926 kWh $ -15,235 $ 0.055 /kWh

Fuel Oil #2

6,333 MMBtu $ 166,811 $ 21.23 /MMBtu

Wood

-6,492 MMBtu $ -683 $ 0.00 /MMBtu

TOTAL ENERGY

-1,829 MMBtu $ 150,893 -

Personnel Changes

- $ -10,468 -

TOTAL PRODUCTON

- $ -10,468 -
02 view
details
USE FLUE GAS HEAT TO PREHEAT BOILER FEEDWATER 2.2412 N $ 8,525 $ 16,673 0.51
Energy Sources Yearly Reduction Yearly Savings Unit Price

Fuel Oil #2

633 MMBtu $ 16,673 $ 21.23 /MMBtu

TOTAL ENERGY

633 MMBtu $ 16,673 -
03 view
details
USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR 2.2411 N $ 8,450 $ 15,988 0.53
Energy Sources Yearly Reduction Yearly Savings Unit Price

Fuel Oil #2

607 MMBtu $ 15,988 $ 21.23 /MMBtu

TOTAL ENERGY

607 MMBtu $ 15,988 -
04 view
details
USE WASTE HEAT FROM FLUE GASES TO HEAT SPACE CONDITIONING AIR 2.2426 N $ 8,100 $ 7,586 1.07
Energy Sources Yearly Reduction Yearly Savings Unit Price

Fuel Oil #2

288 MMBtu $ 7,586 $ 21.23 /MMBtu

TOTAL ENERGY

288 MMBtu $ 7,586 -
05 view
details
INSULATE BARE EQUIPMENT 2.2511 I $ 920 $ 4,653 0.20
Energy Sources Yearly Reduction Yearly Savings Unit Price

Fuel Oil #2

177 MMBtu $ 4,653 $ 21.23 /MMBtu

TOTAL ENERGY

177 MMBtu $ 4,653 -
06 view
details
USE RADIANT HEATER FOR SPOT HEATING 2.7231 N $ 7,700 $ 3,371 2.28
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

-102,550 kWh $ -5,653 $ 0.055 /kWh

- Demand Charge

-563 kW $ -3,935 $ 6.99 /kW

Fuel Oil #2

492 MMBtu $ 12,959 $ 21.23 /MMBtu

TOTAL ENERGY

-559 MMBtu $ 3,371 -
07 view
details
DEVELOP A REPAIR/REPLACE POLICY 2.4151 I $ 769 $ 2,823 0.27
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

31,789 kWh $ 1,752 $ 0.055 /kWh

- Demand Charge

175 kW $ 1,221 $ 6.99 /kW

TOTAL ENERGY

326 MMBtu $ 2,973 -

Personnel Changes

- $ -150 -

TOTAL PRODUCTON

- $ -150 -
08 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 I $ 0 $ 2,790 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

29,819 kWh $ 1,644 $ 0.055 /kWh

- Demand Charge

164 kW $ 1,146 $ 6.99 /kW

TOTAL ENERGY

306 MMBtu $ 2,790 -
09 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 396 $ 2,379 0.17
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

29,457 kWh $ 1,624 $ 0.055 /kWh

- Demand Charge

108 kW $ 755 $ 6.99 /kW

TOTAL ENERGY

302 MMBtu $ 2,379 -
10 view
details
ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM 2.4157 I $ 1,000 $ 1,621 0.62
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

21,193 kWh $ 1,168 $ 0.055 /kWh

- Demand Charge

116 kW $ 811 $ 6.99 /kW

TOTAL ENERGY

217 MMBtu $ 1,979 -

Personnel Changes

- $ -358 -

TOTAL PRODUCTON

- $ -358 -
11 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 I $ 50 $ 1,548 0.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

16,546 kWh $ 912 $ 0.055 /kWh

- Demand Charge

91 kW $ 636 $ 6.99 /kW

TOTAL ENERGY

170 MMBtu $ 1,548 -
12 view
details
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO 2.1233 I $ 1,000 $ 884 1.13
Energy Sources Yearly Reduction Yearly Savings Unit Price

Fuel Oil #2

35 MMBtu $ 922 $ 21.23 /MMBtu

TOTAL ENERGY

35 MMBtu $ 922 -

Personnel Changes

- $ -38 -

TOTAL PRODUCTON

- $ -38 -
13 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 0 $ 139 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,507 kWh $ 83 $ 0.055 /kWh

- Demand Charge

8 kW $ 56 $ 6.99 /kW

TOTAL ENERGY

15 MMBtu $ 139 -