Industrial Assessment Centers
Assessment #WV0378
| Assessment Year | 2008 |
|---|---|
| SIC | 3499 |
| SIC Description | Fabricated Metal Products, Nec |
| NAICS | 332999 |
| NAICS Description | All Other Miscellaneous Fabricated Metal Product Manufacturing |
| Principal Product | Rolling Ladder Stands |
| Sales | $ 12,000,000 |
| # of Employees | 125 |
| Plant Area (Sq.Ft.) | 134 |
| Annual Production | 15,000 Pieces |
| Production Hrs. Annual | 4,160 |
| Location (State) | PA |
| Yearly Energy Cost | $ 354,474 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
1,522,149 kWh | $ 110,856 | $ 0.073 /kWh |
- Demand Charge |
5,360 kW | $ 36,670 | $ 6.84 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
16,845 MMBtu | $ 206,948 | $ 12.29 /MMBtu |
TOTAL ENERGY |
32,447 MMBtu | $ 354,474 | $ 10.92 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
93,716 kWh 54,233 kWh |
$ 6,826 $ 3,950 |
6.16 % 3.56 % |
$ 0.073 /kWh |
- Demand Charge |
265 kW 152 kW |
$ 1,809 $ 1,037 |
4.93 % 2.83 % |
$ 6.84 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
618 MMBtu 0 MMBtu |
$ 7,595 $ 0 |
3.67 % 0.00 % |
$ 12.29 /MMBtu |
TOTAL ENERGY |
1,580 MMBtu 557 MMBtu |
$ 16,230 $ 4,987 |
4.58 % 1.41 % |
$ 10.92 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR | 2.2411 | N | $ 8,400 | $ 4,117 | 2.04 | ||||||||||||||||
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| 02 | view details |
INSULATE STEAM / HOT WATER LINES | 2.2131 | N | $ 513 | $ 3,478 | 0.15 | ||||||||||||||||
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| 03 | view details |
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS | 2.7111 | N | $ 20 | $ 2,322 | 0.01 | ||||||||||||||||
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| 04 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 2,449 | $ 1,995 | 1.23 | ||||||||||||||||
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| 05 | view details |
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS | 2.4111 | N | $ 0 | $ 1,326 | 0.00 | ||||||||||||||||
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| 06 | view details |
DEVELOP A REPAIR/REPLACE POLICY | 2.4151 | I | $ 1,115 | $ 1,451 | 0.77 | ||||||||||||||||
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| 07 | view details |
ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM | 2.4157 | I | $ 1,290 | $ 1,424 | 0.91 | ||||||||||||||||
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| 08 | view details |
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING | 2.4232 | I | $ 206 | $ 117 | 1.76 | ||||||||||||||||
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