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U.S. Department of Energy Energy Efficiency and Renewable Energy
IAC Field Managers

Industrial Assessment Centers

Assessment #WV0377


Assessment Year 2008
SIC 2086
SIC Description Bottled And Canned Soft Drinks
NAICS 311930
NAICS Description Flavoring Syrup and Concentrate Manufacturing
Principal Product Carbonated and non carbonated beverages
Sales $ 15,000,000
# of Employees 120
Plant Area (Sq.Ft.) 230,000
Annual Production 3,000,000 Not Available
Production Hrs. Annual 7,248
Location (State) PA
Yearly Energy Cost $ 1,106,260

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

 7,359,740 kWh $ 331,374 $ 0.045 /kWh

- Demand Charge

 17,044 kW $ 117,607 $ 6.90 /kW

- Electricity Fees

 - $ 3,223 -

Natural Gas

 73,795 MMBtu $ 654,056 $ 8.86 /MMBtu

TOTAL ENERGY

 149,232 MMBtu $ 1,106,260 $ 7.41 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

 780,733 kWh
585,339 kWh		 $ 34,711
$ 25,912		 10.47 %
7.82 %		 $ 0.045 /kWh

- Demand Charge

 1,244 kW
978 kW		 $ 7,926
$ 6,090		 6.74 %
5.18 %		 $ 6.90 /kW

- Electricity Fees

 - $ 0
$ 0		 0.00 %
0.00 %		 -

Natural Gas

 5,382 MMBtu
3,699 MMBtu		 $ 47,254
$ 32,477		 7.22 %
4.97 %		 $ 8.86 /MMBtu

TOTAL ENERGY

 13,384 MMBtu
9,698 MMBtu		 $ 89,891
$ 64,479		 8.13 %
5.83 %		 $ 7.41 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details		 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO 2.1233 I $ 5,000 $ 21,957 0.23
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

 2,508 MMBtu $ 22,020 $ 8.86 /MMBtu

TOTAL ENERGY

 2,508 MMBtu $ 22,020 -

Personnel Changes

 - $ -63 -

TOTAL PRODUCTON

 - $ -63 -
02 view
details		 DIRECT WARMEST AIR TO COMBUSTION INTAKE 2.1213 N $ 18,980 $ 14,777 1.28
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

 1,683 MMBtu $ 14,777 $ 8.86 /MMBtu

TOTAL ENERGY

 1,683 MMBtu $ 14,777 -
03 view
details		 USE MORE EFFICIENT LIGHT SOURCE 2.7143 I $ 25,978 $ 14,568 1.78
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 258,091 kWh $ 11,622 $ 0.045 /kWh

- Demand Charge

 427 kW $ 2,946 $ 6.90 /kW

TOTAL ENERGY

 2,645 MMBtu $ 14,568 -
04 view
details		 INSTALL AIR SEALS AROUND TRUCK LOADING DOCK DOORS 2.7443 I $ 231 $ 9,122 0.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

 1,039 MMBtu $ 9,122 $ 8.86 /MMBtu

TOTAL ENERGY

 1,039 MMBtu $ 9,122 -
05 view
details		 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM 2.4157 I $ 1,000 $ 6,506 0.15
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 127,527 kWh $ 5,743 $ 0.045 /kWh

- Demand Charge

 141 kW $ 973 $ 6.90 /kW

TOTAL ENERGY

 1,307 MMBtu $ 6,716 -

Personnel Changes

 - $ -210 -

TOTAL PRODUCTON

 - $ -210 -
06 view
details		 DEVELOP A REPAIR/REPLACE POLICY 2.4151 I $ 815 $ 5,730 0.14
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 103,680 kWh $ 4,669 $ 0.045 /kWh

- Demand Charge

 172 kW $ 1,187 $ 6.90 /kW

TOTAL ENERGY

 1,063 MMBtu $ 5,856 -

Personnel Changes

 - $ -126 -

TOTAL PRODUCTON

 - $ -126 -
07 view
details		 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT 2.7241 N $ 3,084 $ 4,754 0.65
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 90,244 kWh $ 4,064 $ 0.045 /kWh

- Demand Charge

 100 kW $ 690 $ 6.90 /kW

TOTAL ENERGY

 925 MMBtu $ 4,754 -
08 view
details		 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 0 $ 3,670 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 65,015 kWh $ 2,928 $ 0.045 /kWh

- Demand Charge

 108 kW $ 742 $ 6.90 /kW

TOTAL ENERGY

 666 MMBtu $ 3,670 -
09 view
details		 UPGRADE CONTROLS ON COMPRESSORS 2.4224 N $ 1,830 $ 2,273 0.81
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 43,126 kWh $ 1,942 $ 0.045 /kWh

- Demand Charge

 48 kW $ 331 $ 6.90 /kW

TOTAL ENERGY

 442 MMBtu $ 2,273 -
10 view
details		 UTILIZE A LESS EXPENSIVE COOLING METHOD 2.2628 N $ 7,053 $ 1,858 3.80
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 62,024 kWh $ 2,793 $ 0.045 /kWh

- Demand Charge

 118 kW $ 815 $ 6.90 /kW

TOTAL ENERGY

 636 MMBtu $ 3,608 -

Personnel Changes

 - $ -1,750 -

TOTAL PRODUCTON

 - $ -1,750 -
11 view
details		 INSULATE BARE EQUIPMENT 2.2511 I $ 710 $ 1,335 0.53
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

 152 MMBtu $ 1,335 $ 8.86 /MMBtu

TOTAL ENERGY

 152 MMBtu $ 1,335 -
12 view
details		 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 1,202 $ 1,192 1.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 31,026 kWh $ 950 $ 0.045 /kWh

- Demand Charge

 130 kW $ 242 $ 6.90 /kW

TOTAL ENERGY

 318 MMBtu $ 1,192 -