Industrial Assessment Centers
Assessment #WV0361
| Assessment Year | 2007 |
|---|---|
| SIC | 3624 |
| SIC Description | Carbon And Graphite Products |
| NAICS | 335991 |
| NAICS Description | Carbon and Graphite Product Manufacturing |
| Principal Product | graphite tubes and rods, graphitized powder, ceramic components/parts an |
| Sales | $ 8,000,000 |
| # of Employees | 51 |
| Plant Area (Sq.Ft.) | 56,000 |
| Annual Production | 1,000,000 Pounds |
| Production Hrs. Annual | 8,760 |
| Location (State) | NY |
| Yearly Energy Cost | $ 657,007 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
7,662,036 kWh | $ 89,475 | $ 0.012 /kWh |
- Demand Charge |
15,777 kW | $ 114,407 | $ 7.25 /kW |
- Electricity Fees |
- | $ 9,170 | - |
Natural Gas |
51,144 MMBtu | $ 443,955 | $ 8.68 /MMBtu |
TOTAL ENERGY |
129,680 MMBtu | $ 657,007 | $ 5.07 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
359,438 kWh 366,470 kWh |
$ 4,206 $ 4,288 |
4.70 % 4.79 % |
$ 0.012 /kWh |
- Demand Charge |
493 kW 503 kW |
$ 5,483 $ 5,594 |
4.79 % 4.89 % |
$ 7.25 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
21,246 MMBtu 5,317 MMBtu |
$ 184,416 $ 46,152 |
41.54 % 10.40 % |
$ 8.68 /MMBtu |
TOTAL ENERGY |
24,931 MMBtu 9,074 MMBtu |
$ 194,105 $ 56,034 |
29.54 % 8.53 % |
$ 5.07 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
|||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR | 2.2411 | N | $ 26,750 | $ 115,865 | 0.23 | ||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||
| 02 | view details |
INSULATE BARE EQUIPMENT | 2.2511 | I | $ 13,780 | $ 42,691 | 0.32 | ||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||
| 03 | view details |
USE WASTE HEAT FROM FLUE GASES TO HEAT SPACE CONDITIONING AIR | 2.2426 | N | $ 13,900 | $ 13,999 | 0.99 | ||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||
| 04 | view details |
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO | 2.1233 | I | $ 2,000 | $ 10,204 | 0.20 | ||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||
| 05 | view details |
USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR | 2.2411 | N | $ 15,100 | $ 8,012 | 1.88 | ||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||
| 06 | view details |
USE PHOTOCELL CONTROLS | 2.7134 | I | $ 430 | $ 1,311 | 0.33 | ||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||
| 07 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 0 | $ 846 | 0.00 | ||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||
| 08 | view details |
ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM | 2.4157 | I | $ 276 | $ 657 | 0.42 | ||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||
