Industrial Assessment Centers
Assessment #WV0323
| Assessment Year | 2005 |
|---|---|
| SIC | 3479 |
| SIC Description | Metal Coating And Allied Services |
| NAICS | 332812 |
| NAICS Description | Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers |
| Principal Product | Lined-pipes and fittings |
| Sales | $ 10,000,000 |
| # of Employees | 78 |
| Plant Area (Sq.Ft.) | 100,000 |
| Annual Production | 400,000 Pieces |
| Production Hrs. Annual | 2,860 |
| Location (State) | WV |
| Yearly Energy Cost | $ 136,153 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
1,446,348 kWh | $ 58,029 | $ 0.040 /kWh |
- Demand Charge |
6,204 kW | $ 24,015 | $ 3.87 /kW |
- Electricity Fees |
- | $ 905 | - |
Natural Gas |
6,609 MMBtu | $ 53,204 | $ 8.05 /MMBtu |
TOTAL ENERGY |
21,434 MMBtu | $ 136,153 | $ 6.35 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
422,533 kWh 0 kWh |
$ 17,229 $ 0 |
29.69 % 0.00 % |
$ 0.040 /kWh |
- Demand Charge |
1,507 kW 0 kW |
$ 5,832 $ 0 |
24.28 % 0.00 % |
$ 3.87 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
440 MMBtu 0 MMBtu |
$ 3,538 $ 0 |
6.65 % 0.00 % |
$ 8.05 /MMBtu |
TOTAL ENERGY |
4,771 MMBtu 0 MMBtu |
$ 26,599 $ 0 |
19.54 % 0.00 % |
$ 6.35 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
|||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
INSULATE BARE EQUIPMENT | 2.2511 | N | $ 363 | $ 12,908 | 0.03 | ||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||
| 02 | view details |
TURN OFF EQUIPMENT WHEN NOT IN USE | 2.6218 | N | $ 0 | $ 3,842 | 0.00 | ||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||
| 03 | view details |
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO | 2.1233 | N | $ 1,000 | $ 1,575 | 0.63 | ||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||
| 04 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | N | $ 0 | $ 1,232 | 0.00 | ||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||
| 05 | view details |
INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT | 2.7241 | N | $ 1,200 | $ 1,033 | 1.16 | ||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||
| 06 | view details |
TURN OFF EQUIPMENT WHEN NOT IN USE | 2.6218 | N | $ 0 | $ 1,015 | 0.00 | ||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||
| 07 | view details |
USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR | 2.2411 | N | $ 990 | $ 869 | 1.14 | ||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||
| 08 | view details |
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING | 2.4232 | N | $ 260 | $ 698 | 0.37 | ||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||
| 09 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | N | $ 250 | $ 613 | 0.41 | ||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||
| 10 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | N | $ 40 | $ 600 | 0.07 | ||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||
| 11 | view details |
USE MORE EFFICIENT LIGHT SOURCE | 2.7143 | N | $ 1,108 | $ 553 | 2.00 | ||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||
| 12 | view details |
RECOVER HEAT FROM OVEN EXHAUST / KILNS | 2.2432 | N | $ 715 | $ 436 | 1.64 | ||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||
| 13 | view details |
DEVELOP A REPAIR/REPLACE POLICY | 2.4151 | N | $ 140 | $ 428 | 0.33 | ||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||
| 14 | view details |
USE MORE EFFICIENT LIGHT SOURCE | 2.7143 | N | $ 138 | $ 197 | 0.70 | ||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||
