Industrial Assessment Centers
Assessment #WV0321
| Assessment Year | 2005 |
|---|---|
| SIC | 3316 |
| SIC Description | Cold Finishing Of Steel Shapes |
| NAICS | 331221 |
| NAICS Description | Rolled Steel Shape Manufacturing |
| Principal Product | Ground and Machined Parts |
| Sales | $ 4,500,000 |
| # of Employees | 75 |
| Plant Area (Sq.Ft.) | 55,000 |
| Annual Production | 4,800,000 Pieces |
| Production Hrs. Annual | 4,862 |
| Location (State) | OH |
| Yearly Energy Cost | $ 247,587 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
1,944,000 kWh | $ 152,855 | $ 0.079 /kWh |
- Demand Charge |
5,923 kW | $ 39,589 | $ 6.68 /kW |
- Electricity Fees |
- | $ 1,593 | - |
Natural Gas |
5,381 MMBtu | $ 53,550 | $ 9.95 /MMBtu |
TOTAL ENERGY |
25,307 MMBtu | $ 247,587 | $ 9.78 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
191,676 kWh 142,041 kWh |
$ 15,101 $ 11,207 |
9.88 % 7.33 % |
$ 0.079 /kWh |
- Demand Charge |
474 kW 351 kW |
$ 3,164 $ 2,342 |
7.99 % 5.92 % |
$ 6.68 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
133 MMBtu 0 MMBtu |
$ 1,323 $ 0 |
2.47 % 0.00 % |
$ 9.95 /MMBtu |
TOTAL ENERGY |
2,098 MMBtu 1,456 MMBtu |
$ 19,588 $ 13,549 |
7.91 % 5.47 % |
$ 9.78 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS | 2.4111 | I | $ 1,613 | $ 4,415 | 0.37 | ||||||||||||||||||||||||
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| 02 | view details |
UPGRADE CONVEYORS | 2.4325 | N | $ 4,000 | $ 2,844 | 1.41 | ||||||||||||||||||||||||
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| 03 | view details |
USE MORE EFFICIENT LIGHT SOURCE | 2.7143 | I | $ 9,090 | $ 2,508 | 3.62 | ||||||||||||||||||||||||
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| 04 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 454 | $ 2,125 | 0.21 | ||||||||||||||||||||||||
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| 05 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | I | $ 25 | $ 1,363 | 0.02 | ||||||||||||||||||||||||
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| 06 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | I | $ 2,650 | $ 1,363 | 1.94 | ||||||||||||||||||||||||
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| 07 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | N | $ 210 | $ 1,340 | 0.16 | ||||||||||||||||||||||||
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| 08 | view details |
INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS | 2.7491 | N | $ 1,782 | $ 1,323 | 1.35 | ||||||||||||||||||||||||
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| 09 | view details |
DEVELOP A REPAIR/REPLACE POLICY | 2.4151 | I | $ 312 | $ 875 | 0.36 | ||||||||||||||||||||||||
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| 10 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | N | $ 140 | $ 532 | 0.26 | ||||||||||||||||||||||||
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