Industrial Assessment Centers
Assessment #WV0319
| Assessment Year | 2005 |
|---|---|
| SIC | 3131 |
| SIC Description | Footwear Cut Stock |
| NAICS | 326199 |
| NAICS Description | All Other Plastics Product Manufacturing |
| Principal Product | Custom Engineered Foam Products |
| Sales | $ 17,000,000 |
| # of Employees | 125 |
| Plant Area (Sq.Ft.) | 100,000 |
| Annual Production | 10,000,000 Pieces |
| Production Hrs. Annual | 4,914 |
| Location (State) | OH |
| Yearly Energy Cost | $ 247,054 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
2,771,240 kWh | $ 154,859 | $ 0.056 /kWh |
- Demand Charge |
8,012 kW | $ 45,881 | $ 5.73 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
6,699 MMBtu | $ 46,314 | $ 6.91 /MMBtu |
TOTAL ENERGY |
35,104 MMBtu | $ 247,054 | $ 7.04 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
251,186 kWh 127,197 kWh |
$ 14,040 $ 7,106 |
9.07 % 4.59 % |
$ 0.056 /kWh |
- Demand Charge |
664 kW 310 kW |
$ 3,805 $ 1,774 |
8.29 % 3.87 % |
$ 5.73 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
1,631 MMBtu 1,319 MMBtu |
$ 11,270 $ 9,114 |
24.33 % 19.68 % |
$ 6.91 /MMBtu |
TOTAL ENERGY |
4,206 MMBtu 2,623 MMBtu |
$ 29,115 $ 17,994 |
11.78 % 7.28 % |
$ 7.04 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
INSULATE BARE EQUIPMENT | 2.2511 | I | $ 535 | $ 7,154 | 0.07 | ||||||||||||||||||||||||
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| 02 | view details |
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING | 2.4232 | N | $ 1,300 | $ 6,038 | 0.22 | ||||||||||||||||||||||||
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| 03 | view details |
MINIMIZE OPERATION OF EQUIPMENT MAINTAINED IN STANDBY CONDITION | 2.6242 | I | $ 4,400 | $ 3,621 | 1.22 | ||||||||||||||||||||||||
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| 04 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 0 | $ 2,456 | 0.00 | ||||||||||||||||||||||||
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| 05 | view details |
UTILIZE A LESS EXPENSIVE COOLING METHOD | 2.2628 | N | $ 1,476 | $ 2,354 | 0.63 | ||||||||||||||||||||||||
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| 06 | view details |
PREHEAT COMBUSTION AIR WITH WASTE HEAT | 2.2442 | N | $ 5,590 | $ 2,156 | 2.59 | ||||||||||||||||||||||||
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| 07 | view details |
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO | 2.1233 | I | $ 1,000 | $ 1,615 | 0.62 | ||||||||||||||||||||||||
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| 08 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | I | $ 3,570 | $ 1,207 | 2.96 | ||||||||||||||||||||||||
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| 09 | view details |
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS | 2.4111 | I | $ 660 | $ 820 | 0.80 | ||||||||||||||||||||||||
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| 10 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | N | $ 300 | $ 573 | 0.52 | ||||||||||||||||||||||||
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| 11 | view details |
DEVELOP A REPAIR/REPLACE POLICY | 2.4151 | I | $ 327 | $ 561 | 0.58 | ||||||||||||||||||||||||
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