Industrial Assessment Centers
Assessment #WV0297
| Assessment Year | 2004 |
|---|---|
| SIC | 2677 |
| SIC Description | Envelopes |
| NAICS | 322232 |
| NAICS Description | Envelope Manufacturing |
| Principal Product | Activated Carbon |
| Sales | $ 10,000,000 |
| # of Employees | 120 |
| Plant Area (Sq.Ft.) | 12,000 |
| Annual Production | 10,000 Tons |
| Production Hrs. Annual | 8,760 |
| Location (State) | VA |
| Yearly Energy Cost | $ 892,109 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
6,868,825 kWh | $ 239,722 | $ 0.035 /kWh |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
61,275 MMBtu | $ 521,550 | $ 8.51 /MMBtu |
Other Energy |
37,429 MMBtu | $ 130,837 | $ 3.50 /MMBtu |
TOTAL ENERGY |
169,109 MMBtu | $ 892,109 | $ 5.28 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
230,544 kWh 209,424 kWh |
$ 7,797 $ 7,046 |
3.25 % 2.94 % |
$ 0.035 /kWh |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
19,584 MMBtu 0 MMBtu |
$ 166,656 $ 0 |
31.95 % 0.00 % |
$ 8.51 /MMBtu |
Other Energy |
773 MMBtu 773 MMBtu |
$ 2,061 $ 2,061 |
1.58 % 1.58 % |
$ 3.50 /MMBtu |
TOTAL ENERGY |
22,720 MMBtu 2,920 MMBtu |
$ 176,514 $ 9,107 |
19.79 % 1.02 % |
$ 5.28 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
INSULATE BARE EQUIPMENT | 2.2511 | N | $ 33,990 | $ 121,920 | 0.28 | ||||||||||||
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| 02 | view details |
REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES | 2.1221 | N | $ 55,500 | $ 25,862 | 2.15 | ||||||||||||
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| 03 | view details |
USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR | 2.2411 | N | $ 6,254 | $ 18,874 | 0.33 | ||||||||||||
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| 04 | view details |
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS | 2.4111 | I | $ 1,326 | $ 2,905 | 0.46 | ||||||||||||
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| 05 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | I | $ 108 | $ 2,307 | 0.05 | ||||||||||||
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| 06 | view details |
REPAIR AND ELIMINATE STEAM LEAKS | 2.2135 | I | $ 1,200 | $ 1,262 | 0.95 | ||||||||||||
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| 07 | view details |
DEVELOP A REPAIR/REPLACE POLICY | 2.4151 | I | $ 142 | $ 1,041 | 0.14 | ||||||||||||
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| 08 | view details |
REPAIR OR REPLACE STEAM TRAPS | 2.2113 | I | $ 1,000 | $ 799 | 1.25 | ||||||||||||
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| 09 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 94 | $ 793 | 0.12 | ||||||||||||
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| 10 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | N | $ 282 | $ 751 | 0.38 | ||||||||||||
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