Industrial Assessment Centers
Assessment #WV0276
| Assessment Year | 2003 |
|---|---|
| SIC | 2851 |
| SIC Description | Paints And Allied Products |
| NAICS | 325510 |
| NAICS Description | Paint and Coating Manufacturing |
| Principal Product | Paints and Allied Products |
| Sales | $ 25,000,000 |
| # of Employees | 200 |
| Plant Area (Sq.Ft.) | 300,000 |
| Annual Production | 1,000 Thousand Gallons |
| Production Hrs. Annual | 6,268 |
| Location (State) | OH |
| Yearly Energy Cost | $ 570,547 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
3,713,559 kWh | $ 254,927 | $ 0.069 /kWh |
- Demand Charge |
94,608 kW | $ 0 | $ 0.00 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
68,987 MMBtu | $ 315,620 | $ 4.58 /MMBtu |
TOTAL ENERGY |
107,051 MMBtu | $ 570,547 | $ 5.33 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
319,409 kWh 171,329 kWh |
$ 21,929 $ 11,765 |
8.60 % 4.62 % |
$ 0.069 /kWh |
- Demand Charge |
0 kW 0 kW |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 0.00 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
25,535 MMBtu 18,775 MMBtu |
$ 116,956 $ 85,992 |
37.06 % 27.25 % |
$ 4.58 /MMBtu |
TOTAL ENERGY |
28,808 MMBtu 20,531 MMBtu |
$ 138,885 $ 97,757 |
24.34 % 17.13 % |
$ 5.33 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
INSTALL WASTE HEAT BOILER TO PRODUCE STEAM | 2.2423 | I | $ 60,000 | $ 41,760 | 1.44 | ||||||||||||
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| 02 | view details |
INSTALL TIMERS AND/OR THERMOSTATS | 2.7261 | I | $ 580 | $ 33,509 | 0.02 | ||||||||||||
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| 03 | view details |
DIRECT WARMEST AIR TO COMBUSTION INTAKE | 2.1213 | N | $ 9,195 | $ 30,964 | 0.30 | ||||||||||||
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| 04 | view details |
USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY | 2.6221 | N | $ 500 | $ 8,969 | 0.06 | ||||||||||||
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| 05 | view details |
USE OPTIMUM THICKNESS INSULATION | 2.2515 | I | $ 2,640 | $ 8,395 | 0.31 | ||||||||||||
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| 06 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 16,926 | $ 6,737 | 2.51 | ||||||||||||
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| 07 | view details |
REPAIR OR REPLACE STEAM TRAPS | 2.2113 | I | $ 480 | $ 2,328 | 0.21 | ||||||||||||
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| 08 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | I | $ 2,200 | $ 2,514 | 0.88 | ||||||||||||
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| 09 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | I | $ 80 | $ 1,770 | 0.05 | ||||||||||||
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| 10 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | N | $ 0 | $ 1,195 | 0.00 | ||||||||||||
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| 11 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | I | $ 320 | $ 744 | 0.43 | ||||||||||||
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