Industrial Assessment Centers
Assessment #WV0270
| Assessment Year | 2003 |
|---|---|
| SIC | 3599 |
| SIC Description | Industrial Machinery, Nec |
| NAICS | 332710 |
| NAICS Description | Machine Shops |
| Principal Product | Hydraulic rods and cylinders |
| Sales | $ 12,000,000 |
| # of Employees | 150 |
| Plant Area (Sq.Ft.) | 225,000 |
| Annual Production | 30,000 Pieces |
| Production Hrs. Annual | 7,488 |
| Location (State) | WV |
| Yearly Energy Cost | $ 587,734 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
10,761,360 kWh | $ 301,335 | $ 0.028 /kWh |
- Demand Charge |
22,231 kW | $ 187,175 | $ 8.42 /kW |
- Electricity Fees |
- | $ -12,009 | - |
Natural Gas |
17,529 MMBtu | $ 111,233 | $ 6.35 /MMBtu |
TOTAL ENERGY |
127,833 MMBtu | $ 587,734 | $ 4.60 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
1,133,988 kWh 887,105 kWh |
$ 30,509 $ 23,874 |
10.12 % 7.92 % |
$ 0.028 /kWh |
- Demand Charge |
1,810 kW 1,399 kW |
$ 14,554 $ 11,249 |
7.78 % 6.01 % |
$ 8.42 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
1,063 MMBtu 0 MMBtu |
$ 6,751 $ 0 |
6.07 % 0.00 % |
$ 6.35 /MMBtu |
TOTAL ENERGY |
12,685 MMBtu 9,092 MMBtu |
$ 51,814 $ 35,123 |
8.82 % 5.98 % |
$ 4.60 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 0 | $ 6,616 | 0.00 | ||||||||||||||||||||||||
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| 02 | view details |
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS | 2.4111 | I | $ 0 | $ 4,533 | 0.00 | ||||||||||||||||||||||||
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| 03 | view details |
DEVELOP A REPAIR/REPLACE POLICY | 2.4151 | I | $ 625 | $ 6,214 | 0.10 | ||||||||||||||||||||||||
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| 04 | view details |
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS | 2.7111 | N | $ 250 | $ 5,034 | 0.05 | ||||||||||||||||||||||||
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| 05 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | I | $ 150 | $ 2,121 | 0.07 | ||||||||||||||||||||||||
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| 06 | view details |
INSULATE BARE EQUIPMENT | 2.2511 | I | $ 1,418 | $ 7,108 | 0.20 | ||||||||||||||||||||||||
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| 07 | view details |
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING | 2.4232 | N | $ 500 | $ 3,894 | 0.13 | ||||||||||||||||||||||||
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| 08 | view details |
RECOVER HEAT FROM AIR COMPRESSOR | 2.2434 | N | $ 810 | $ 5,379 | 0.15 | ||||||||||||||||||||||||
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| 09 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 250 | $ 2,937 | 0.09 | ||||||||||||||||||||||||
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| 10 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | N | $ 735 | $ 1,296 | 0.57 | ||||||||||||||||||||||||
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| 11 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | I | $ 1,450 | $ 2,244 | 0.65 | ||||||||||||||||||||||||
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| 12 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 4,590 | $ 2,750 | 1.67 | ||||||||||||||||||||||||
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| 13 | view details |
RECOVER HEAT FROM REFRIGERATION CONDENSERS | 2.2436 | N | $ 2,000 | $ 1,088 | 1.84 | ||||||||||||||||||||||||
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