Industrial Assessment Centers
Assessment #WV0232
| Assessment Year | 2002 |
|---|---|
| SIC | 2531 |
| SIC Description | Public Building & Related Furniture |
| NAICS | |
| NAICS Description | |
| Principal Product | Automotive Seat Rows |
| Sales | $ 64,900,000 |
| # of Employees | 200 |
| Plant Area (Sq.Ft.) | 100,000 |
| Annual Production | 274,575 Pieces |
| Production Hrs. Annual | 4,165 |
| Location (State) | OH |
| Yearly Energy Cost | $ 236,051 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
2,817,000 kWh | $ 137,587 | $ 0.049 /kWh |
- Demand Charge |
8,236 kW | $ 70,739 | $ 8.59 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
2,075 MMBtu | $ 27,725 | $ 13.36 /MMBtu |
TOTAL ENERGY |
30,949 MMBtu | $ 236,051 | $ 7.63 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
254,999 kWh 245,154 kWh |
$ 12,440 $ 11,959 |
9.04 % 8.69 % |
$ 0.049 /kWh |
- Demand Charge |
86 kW 84 kW |
$ 8,900 $ 8,675 |
12.58 % 12.26 % |
$ 8.59 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
809 MMBtu 0 MMBtu |
$ 10,808 $ 0 |
38.98 % 0.00 % |
$ 13.36 /MMBtu |
TOTAL ENERGY |
3,423 MMBtu 2,513 MMBtu |
$ 32,148 $ 20,634 |
13.62 % 8.74 % |
$ 7.63 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 150 | $ 884 | 0.17 | ||||||||||||||||
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| 02 | view details |
RECOVER HEAT FROM AIR COMPRESSOR | 2.2434 | N | $ 1,000 | $ 3,821 | 0.26 | ||||||||||||||||
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| 03 | view details |
USE EXCESS COLD PROCESS FLUID FOR INDUSTRIAL COOLING NEEDS | 2.2696 | I | $ 1,155 | $ 2,127 | 0.54 | ||||||||||||||||
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| 04 | view details |
ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM | 2.4157 | I | $ 300 | $ 2,818 | 0.11 | ||||||||||||||||
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| 05 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | N | $ 148 | $ 706 | 0.21 | ||||||||||||||||
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| 06 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | I | $ 20 | $ 689 | 0.03 | ||||||||||||||||
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| 07 | view details |
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS | 2.7111 | I | $ 480 | $ 907 | 0.53 | ||||||||||||||||
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| 08 | view details |
INSTALL AIR SEALS AROUND TRUCK LOADING DOCK DOORS | 2.7443 | N | $ 2,680 | $ 4,088 | 0.66 | ||||||||||||||||
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| 09 | view details |
LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA | 2.7221 | I | $ 0 | $ 11,788 | 0.00 | ||||||||||||||||
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| 10 | view details |
USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY | 2.6221 | I | $ 0 | $ 1,421 | 0.00 | ||||||||||||||||
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| 11 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | N | $ 1,270 | $ 2,899 | 0.44 | ||||||||||||||||
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| 12 | view details |
INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS | 3.6193 | N | $ 1,930 | $ 4,400 | 0.44 | ||||||||||||||||
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| 13 | view details |
REUSE / RECYCLE/ SELL PAPER PRODUCTS | 3.5217 | I | $ 60 | $ 16,400 | 0.00 | ||||||||||||||||
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| 14 | view details |
CONTRACT A WOOD PALLET RECYCLING COMPANY | 3.5316 | I | $ 100 | $ 4,680 | 0.02 | ||||||||||||||||
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| 15 | view details |
MODIFY PROCESS TO REDUCE MATERIAL COSTS | 4.1250 | N | $ 500 | $ 8,700 | 0.06 | ||||||||||||||||
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