Industrial Assessment Centers

Assessment #WV0167


Assessment Year 1999
SIC 3211
SIC Description Flat Glass
NAICS
NAICS Description
Principal Product Decorative glass
Sales $ 1,000,000
# of Employees 30
Plant Area (Sq.Ft.) 25,000
Annual Production 1,000 Thousand Feet
Production Hrs. Annual 4,335
Location (State) PA
Yearly Energy Cost $ 60,185

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

285,756 kWh $ 18,416 $ 0.064 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

7,832 MMBtu $ 41,769 $ 5.33 /MMBtu

TOTAL ENERGY

10,761 MMBtu $ 60,185 $ 5.59 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

12,603 kWh
0 kWh
$ 809
$ 0
4.39 %
0.00 %
$ 0.064 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

-1,023 MMBtu
3,464 MMBtu
$ -9,656
$ 18,074
-23.12 %
43.27 %
$ 5.33 /MMBtu

TOTAL ENERGY

3,008 MMBtu
3,464 MMBtu
$ 41,242
$ 18,074
68.53 %
30.03 %
$ 5.59 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO 2.1233 I $ 1,000 $ 12,173 0.08
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

2,284 MMBtu $ 12,173 $ 5.33 /MMBtu

TOTAL ENERGY

2,284 MMBtu $ 12,173 -
02 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 315 $ 809 0.39
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

12,603 kWh $ 809 $ 0.064 /kWh

TOTAL ENERGY

129 MMBtu $ 809 -
03 view
details
INSULATE BARE EQUIPMENT 2.2511 I $ 606 $ 5,901 0.10
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,180 MMBtu $ 5,901 $ 5.33 /MMBtu

TOTAL ENERGY

1,180 MMBtu $ 5,901 -
04 view
details
BURN A LESS EXPENSIVE GRADE OF FUEL 2.1331 N $ 12,500 $ 22,359 0.56
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

-4,487 MMBtu $ -27,730 $ 5.33 /MMBtu

LPG

3,902 MMBtu $ 50,089 $ 0.00 /MMBtu

TOTAL ENERGY

-585 MMBtu $ 22,359 -
05 view
details
REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT 2.1311 N $ 10,000 $ 11,784 0.85
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 11,784 -

TOTAL PRODUCTON

- $ 11,784 -
06 view
details
INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS 3.6193 N $ 5,500 $ 804 6.84
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

0 lbs $ 804 $ 0 /lbs

TOTAL WASTE

- $ 804 -
07 view
details
INSTALL REFRIGERATION SYSTEM TO COOL PRODUCT 4.1130 I $ 800 $ 12,120 0.07
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 12,120 -

TOTAL PRODUCTON

- $ 12,120 -
08 view
details
PURCHASE APPROPRIATELY SIZED MATERIAL 4.2140 N $ 0 $ 4,160 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 4,160 -

TOTAL PRODUCTON

- $ 4,160 -