Industrial Assessment Centers

Assessment #WV0125


Assessment Year 1997
SIC 3433
SIC Description Heating Equipment, Except Electric
NAICS
NAICS Description
Principal Product Boilers and HVAC Equipment
Sales $ 18,000,000
# of Employees 188
Plant Area (Sq.Ft.) 190,000
Annual Production 15,000 Tons
Production Hrs. Annual 4,862
Location (State) PA
Yearly Energy Cost $ 336,021

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

3,039,566 kWh $ 103,547 $ 0.034 /kWh

- Demand Charge

8,782 kW $ 83,724 $ 9.53 /kW

- Electricity Fees

- $ 28,213 -

Natural Gas

45,955 MMBtu $ 120,537 $ 2.62 /MMBtu

TOTAL ENERGY

77,111 MMBtu $ 336,021 $ 4.36 /MMBtu

Water Disposal

2,415,000 Gal $ 3,478 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

97,011 kWh
93,201 kWh
$ 6,800
$ 6,635
6.57 %
6.41 %
$ 0.034 /kWh

- Demand Charge

3,212 kW
812 kW
$ 30,674
$ 7,754
36.64 %
9.26 %
$ 9.53 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

731 MMBtu
731 MMBtu
$ 1,915
$ 1,915
1.59 %
1.59 %
$ 2.62 /MMBtu

TOTAL ENERGY

1,725 MMBtu
1,686 MMBtu
$ 39,389
$ 16,304
11.72 %
4.85 %
$ 4.36 /MMBtu

Water Disposal

59,670 Gal
0 Gal
$ 86
$ 0
2.47 %
0.00 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 1,329 $ 11,488 0.12
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

60,082 kWh $ 5,204 $ 0.034 /kWh

- Demand Charge

658 kW $ 6,284 $ 9.53 /kW

TOTAL ENERGY

616 MMBtu $ 11,488 -
02 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 2,499 $ 2,011 1.24
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

12,603 kWh $ 541 $ 0.034 /kWh

- Demand Charge

154 kW $ 1,470 $ 9.53 /kW

TOTAL ENERGY

129 MMBtu $ 2,011 -
03 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 I $ 240 $ 191 1.26
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

4,396 kWh $ 191 $ 0.034 /kWh

TOTAL ENERGY

45 MMBtu $ 191 -
04 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 N $ 168 $ 165 1.02
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,810 kWh $ 165 $ 0.034 /kWh

TOTAL ENERGY

39 MMBtu $ 165 -
05 view
details
USE SYNTHETIC LUBRICANT 2.4314 I $ 351 $ 699 0.50
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

16,120 kWh $ 699 $ 0.034 /kWh

TOTAL ENERGY

165 MMBtu $ 699 -
06 view
details
RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS 2.3131 N $ 0 $ 22,920 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

2,400 kW $ 22,920 $ 9.53 /kW

TOTAL ENERGY

0 MMBtu $ 22,920 -
07 view
details
INSULATE STEAM / HOT WATER LINES 2.2131 I $ 1,809 $ 1,915 0.94
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

731 MMBtu $ 1,915 $ 2.62 /MMBtu

TOTAL ENERGY

731 MMBtu $ 1,915 -
08 view
details
PAY UTILITY BILLS ON TIME 2.8123 I $ 0 $ 2,478 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 2,478 -

TOTAL PRODUCTON

- $ 2,478 -
09 view
details
SEGREGATE METALS FOR SALE TO A RECYCLER 3.5246 I $ 0 $ 28,350 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 28,350 -

TOTAL PRODUCTON

- $ 28,350 -
10 view
details
USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION 3.4111 N $ 160 $ 86 1.86
Energy Sources Yearly Reduction Yearly Savings Unit Price

Water Disposal

59,670 Gal $ 86 $ 0 /Gal

TOTAL WASTE

- $ 86 -
11 view
details
LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER 3.5315 I $ 0 $ 3,780 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 3,780 -

TOTAL PRODUCTON

- $ 3,780 -
12 view
details
MOVE PRODUCT USING MECHANICAL MEANS 4.4230 N $ 302,500 $ 204,000 1.48
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ 204,000 -

TOTAL PRODUCTON

- $ 204,000 -