Industrial Assessment Centers

Assessment #WV0096


Assessment Year 1996
SIC 3559
SIC Description Special Industry Machinery, Nec
NAICS
NAICS Description
Principal Product Tire Molds
Sales $ 7,000,000
# of Employees 100
Plant Area (Sq.Ft.) 60,000
Annual Production 450 Pieces
Production Hrs. Annual 5,000
Location (State) OH
Yearly Energy Cost $ 173,108

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,849,062 kWh $ 63,155 $ 0.034 /kWh

- Demand Charge

5,061 kW $ 92,932 $ 18.36 /kW

- Electricity Fees

- $ 0 -

Natural Gas

3,230 MMBtu $ 17,021 $ 5.27 /MMBtu

TOTAL ENERGY

22,183 MMBtu $ 173,108 $ 7.80 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

94,959 kWh
80,012 kWh
$ 3,305
$ 2,777
5.23 %
4.40 %
$ 0.034 /kWh

- Demand Charge

512 kW
512 kW
$ 9,400
$ 9,400
10.11 %
10.11 %
$ 18.36 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

646 MMBtu
646 MMBtu
$ 3,406
$ 3,406
20.01 %
20.01 %
$ 5.27 /MMBtu

TOTAL ENERGY

1,619 MMBtu
1,466 MMBtu
$ 16,111
$ 15,583
9.31 %
9.00 %
$ 7.80 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 302 $ 4,010 0.08
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

47,773 kWh $ 1,660 $ 0.034 /kWh

- Demand Charge

128 kW $ 2,350 $ 18.36 /kW

TOTAL ENERGY

490 MMBtu $ 4,010 -
02 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 4,029 $ 7,892 0.51
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

24,326 kWh $ 842 $ 0.034 /kWh

- Demand Charge

384 kW $ 7,050 $ 18.36 /kW

TOTAL ENERGY

249 MMBtu $ 7,892 -
03 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 I $ 200 $ 275 0.73
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

7,913 kWh $ 275 $ 0.034 /kWh

TOTAL ENERGY

81 MMBtu $ 275 -
04 view
details
INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT 2.7241 N $ 1,447 $ 538 2.69
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

15,240 kWh $ 538 $ 0.034 /kWh

TOTAL ENERGY

156 MMBtu $ 538 -
05 view
details
MINIMIZE USE OF OUTSIDE MAKE-UP AIR FOR VENTILATION EXCEPT WHEN USED FOR ECONOMIZER CYCLE 2.7312 I $ 490 $ 3,406 0.14
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

646 MMBtu $ 3,406 $ 5.27 /MMBtu

TOTAL ENERGY

646 MMBtu $ 3,406 -
06 view
details
LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER 3.5315 N $ 8,250 $ 5,420 1.52
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

-293 kWh $ -10 $ 0.034 /kWh

TOTAL ENERGY

-3 MMBtu $ -10 -

Personnel Changes

- $ -1,900 -

Administrative Changes

- $ 7,330 -

TOTAL PRODUCTON

- $ 5,430 -