Industrial Assessment Centers

Assessment #WV0093


Assessment Year 1996
SIC 2759
SIC Description Commercial Printing, Nec
NAICS
NAICS Description
Principal Product Paper products and placemats
Sales $ 7,000,000
# of Employees 86
Plant Area (Sq.Ft.) 147,600
Annual Production 8,500,000 Pieces
Production Hrs. Annual 3,945
Location (State) WV
Yearly Energy Cost $ 180,006

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,238,277 kWh $ 65,744 $ 0.029 /kWh

- Demand Charge

8,362 kW $ 76,624 $ 9.16 /kW

- Electricity Fees

- $ 1,055 -

Natural Gas

4,856 MMBtu $ 36,583 $ 7.53 /MMBtu

TOTAL ENERGY

27,798 MMBtu $ 180,006 $ 6.48 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

56,859 kWh
45,428 kWh
$ 1,663
$ 1,323
2.53 %
2.01 %
$ 0.029 /kWh

- Demand Charge

134 kW
134 kW
$ 1,287
$ 1,287
1.68 %
1.68 %
$ 9.16 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

158 MMBtu
0 MMBtu
$ 1,190
$ 0
3.25 %
0.00 %
$ 7.53 /MMBtu

TOTAL ENERGY

740 MMBtu
465 MMBtu
$ 4,140
$ 2,610
2.30 %
1.45 %
$ 6.48 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 567 $ 581 0.98
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,810 kWh $ 116 $ 0.029 /kWh

- Demand Charge

48 kW $ 465 $ 9.16 /kW

TOTAL ENERGY

39 MMBtu $ 581 -
02 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 906 $ 426 2.13
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,638 kWh $ 72 $ 0.029 /kWh

- Demand Charge

37 kW $ 354 $ 9.16 /kW

TOTAL ENERGY

27 MMBtu $ 426 -
03 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 I $ 160 $ 309 0.52
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

10,844 kWh $ 309 $ 0.029 /kWh

TOTAL ENERGY

111 MMBtu $ 309 -
04 view
details
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS 2.7111 I $ 330 $ 967 0.34
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

16,999 kWh $ 499 $ 0.029 /kWh

- Demand Charge

49 kW $ 468 $ 9.16 /kW

TOTAL ENERGY

174 MMBtu $ 967 -
05 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 N $ 365 $ 275 1.33
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

9,379 kWh $ 275 $ 0.029 /kWh

TOTAL ENERGY

96 MMBtu $ 275 -
06 view
details
USE SYNTHETIC LUBRICANT 2.4314 I $ 630 $ 327 1.93
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

11,137 kWh $ 327 $ 0.029 /kWh

TOTAL ENERGY

114 MMBtu $ 327 -
07 view
details
INSULATE BARE EQUIPMENT 2.2511 N $ 26 $ 65 0.40
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,052 kWh $ 65 $ 0.029 /kWh

TOTAL ENERGY

21 MMBtu $ 65 -
08 view
details
RECOVER HEAT FROM AIR COMPRESSOR 2.2434 N $ 361 $ 1,190 0.30
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

158 MMBtu $ 1,190 $ 7.53 /MMBtu

TOTAL ENERGY

158 MMBtu $ 1,190 -
09 view
details
INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS 3.6193 N $ 7,000 $ 2,464 2.84
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ -1,286 -

Ancillary Material Cost

- $ 3,750 -

TOTAL PRODUCTON

- $ 2,464 -