Industrial Assessment Centers

Assessment #WM0003


Assessment Year 2012
SIC 2679
SIC Description Converted Paper Products, Nec
NAICS 322299
NAICS Description All Other Converted Paper Product Manufacturing
Principal Product Industrial Absorbents
Sales $ 58,000,000
# of Employees 60
Plant Area (Sq.Ft.) 135,000
Annual Production 9,200,000 Pounds
Production Hrs. Annual 6,240
Location (State) WI
Yearly Energy Cost $ 314,866

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

4,142,814 kWh $ 220,937 $ 0.053 /kWh

- Demand Charge

9,633 kW $ 83,157 $ 8.63 /kW

- Electricity Fees

- $ 0 -

Natural Gas

1,337 MMBtu $ 10,772 $ 8.06 /MMBtu

TOTAL ENERGY

43,801 MMBtu $ 314,866 $ 7.19 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

76,765 kWh
16,146 kWh
$ 4,560
$ 1,063
2.06 %
0.48 %
$ 0.053 /kWh

- Demand Charge

160 kW
65 kW
$ 1,371
$ 554
1.65 %
0.67 %
$ 8.63 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

59 MMBtu
0 MMBtu
$ 493
$ 0
4.58 %
0.00 %
$ 8.06 /MMBtu

TOTAL ENERGY

846 MMBtu
165 MMBtu
$ 6,424
$ 1,617
2.04 %
0.51 %
$ 7.19 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 I $ 600 $ 1,254 0.48
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

11,664 kWh $ 793 $ 0.053 /kWh

- Demand Charge

54 kW $ 461 $ 8.63 /kW

TOTAL ENERGY

120 MMBtu $ 1,254 -
02 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 0 $ 2,091 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

39,945 kWh $ 2,091 $ 0.053 /kWh

TOTAL ENERGY

409 MMBtu $ 2,091 -
03 view
details
REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT 2.4324 N $ 0 $ 2,223 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

20,674 kWh $ 1,406 $ 0.053 /kWh

- Demand Charge

95 kW $ 817 $ 8.63 /kW

TOTAL ENERGY

212 MMBtu $ 2,223 -
04 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 120 $ 226 0.53
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,099 kWh $ 143 $ 0.053 /kWh

- Demand Charge

10 kW $ 83 $ 8.63 /kW

TOTAL ENERGY

22 MMBtu $ 226 -
05 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 I $ 360 $ 137 2.62
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,383 kWh $ 127 $ 0.053 /kWh

- Demand Charge

1 kW $ 10 $ 8.63 /kW

TOTAL ENERGY

24 MMBtu $ 137 -
06 view
details
CLOSE HOLES AND OPENINGS IN BUILDING SUCH AS BROKEN WINDOWS 2.7444 N $ 99 $ 493 0.20
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

59 MMBtu $ 493 $ 8.06 /MMBtu

TOTAL ENERGY

59 MMBtu $ 493 -
07 view
details
CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS 3.1191 N $ 900 $ 2,160 0.42
Energy Sources Yearly Reduction Yearly Savings Unit Price

Primary Product

- $ 2,160 -

TOTAL PRODUCTON

- $ 2,160 -