Industrial Assessment Centers

Assessment #WM0002


Assessment Year 2012
SIC 3444
SIC Description Sheet Metalwork
NAICS 336399
NAICS Description All Other Motor Vehicle Parts Manufacturing
Principal Product Industrial Radiators
Sales $ 10,000,000
# of Employees 190
Plant Area (Sq.Ft.) 175,000
Annual Production 20,000 Pieces
Production Hrs. Annual 3,000
Location (State) WI
Yearly Energy Cost $ 319,383

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,659,600 kWh $ 119,491 $ 0.072 /kWh

- Demand Charge

7,632 kW $ 86,653 $ 11.35 /kW

- Electricity Fees

- $ 54,563 -

Natural Gas

6,130 MMBtu $ 58,676 $ 9.57 /MMBtu

TOTAL ENERGY

23,141 MMBtu $ 319,383 $ 13.80 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

682,788 kWh
0 kWh
$ 48,842
$ 0
40.87 %
0.00 %
$ 0.072 /kWh

- Demand Charge

5,660 kW
0 kW
$ 64,290
$ 0
74.19 %
0.00 %
$ 11.35 /kW

- Electricity Fees

- $ 8,743
$ 0
16.02 %
0.00 %
-

Natural Gas

151 MMBtu
0 MMBtu
$ 1,425
$ 0
2.43 %
0.00 %
$ 9.57 /MMBtu

TOTAL ENERGY

7,150 MMBtu
0 MMBtu
$ 123,300
$ 0
38.61 %
0.00 %
$ 13.80 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE POWER DURING OFF-PEAK PERIODS 2.3137 N $ 0 $ 56,454 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

4,200 kW $ 47,711 $ 11.35 /kW

- Electricity Fees

- $ 8,743 -

TOTAL ENERGY

0 MMBtu $ 56,454 -
02 view
details
USE PHOTOCELL CONTROLS 2.7134 N $ 750 $ 875 0.86
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

13,172 kWh $ 875 $ 0.072 /kWh

TOTAL ENERGY

135 MMBtu $ 875 -
03 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 55,770 $ 52,844 1.06
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

506,189 kWh $ 36,265 $ 0.072 /kWh

- Demand Charge

1,460 kW $ 16,579 $ 11.35 /kW

TOTAL ENERGY

5,188 MMBtu $ 52,844 -
04 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 N $ 30 $ 243 0.12
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,475 kWh $ 243 $ 0.072 /kWh

TOTAL ENERGY

36 MMBtu $ 243 -
05 view
details
INSULATE BARE EQUIPMENT 2.2511 N $ 500 $ 1,425 0.35
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

151 MMBtu $ 1,425 $ 9.57 /MMBtu

TOTAL ENERGY

151 MMBtu $ 1,425 -
06 view
details
UPGRADE CONTROLS ON COMPRESSORS 2.4224 N $ 0 $ 11,459 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

159,952 kWh $ 11,459 $ 0.072 /kWh

TOTAL ENERGY

1,640 MMBtu $ 11,459 -
07 view
details
LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER 3.5315 N $ 0 $ 2,884 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

18,000 lbs $ 2,884 $ 0 /lbs

TOTAL WASTE

- $ 2,884 -