Industrial Assessment Centers
Assessment #WI0521
| Assessment Year | 2006 |
|---|---|
| SIC | 2083 |
| SIC Description | Malt |
| NAICS | 311213 |
| NAICS Description | Malt Manufacturing |
| Principal Product | malt |
| Sales | $ 35,000,000 |
| # of Employees | 102 |
| Plant Area (Sq.Ft.) | 0 |
| Annual Production | 70,000,000 Pounds |
| Production Hrs. Annual | 8,400 |
| Location (State) | WI |
| Yearly Energy Cost | $ 608,519 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
8,988,280 kWh | $ 308,259 | $ 0.034 /kWh |
- Demand Charge |
19,139 kW | $ 139,983 | $ 7.31 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
26,214 MMBtu | $ 160,277 | $ 6.11 /MMBtu |
TOTAL ENERGY |
118,344 MMBtu | $ 608,519 | $ 5.14 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
298,266 kWh 0 kWh |
$ 11,125 $ 0 |
3.61 % 0.00 % |
$ 0.034 /kWh |
- Demand Charge |
1,068 kW 0 kW |
$ 8,478 $ 0 |
6.06 % 0.00 % |
$ 7.31 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
1,511 MMBtu 0 MMBtu |
$ 5,386 $ 0 |
3.36 % 0.00 % |
$ 6.11 /MMBtu |
TOTAL ENERGY |
4,568 MMBtu 0 MMBtu |
$ 24,989 $ 0 |
4.11 % 0.00 % |
$ 5.14 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
UTILIZE OTHER METHODS TO REMOVE CONTAMINANTS | 3.3128 | N | $ 230,600 | $ 222,888 | 1.03 | ||||||||||||||||
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| 02 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | N | $ 13,600 | $ 9,408 | 1.45 | ||||||||||||||||
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| 03 | view details |
MODIFY REFRIGERATION SYSTEM TO OPERATE AT A LOWER PRESSURE | 2.2621 | N | $ 18,000 | $ 6,900 | 2.61 | ||||||||||||||||
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| 04 | view details |
USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR | 2.2411 | N | $ 11,000 | $ 5,386 | 2.04 | ||||||||||||||||
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| 05 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | N | $ 3,200 | $ 1,630 | 1.96 | ||||||||||||||||
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| 06 | view details |
RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS | 2.3132 | N | $ 500 | $ 1,035 | 0.48 | ||||||||||||||||
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| 07 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | N | $ 0 | $ 630 | 0.00 | ||||||||||||||||
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