Industrial Assessment Centers
Assessment #WI0515
| Assessment Year | 2006 |
|---|---|
| SIC | 3649 |
| SIC Description | |
| NAICS | 332116 |
| NAICS Description | Metal Stamping |
| Principal Product | steel stampings |
| Sales | $ 20,000,000 |
| # of Employees | 70 |
| Plant Area (Sq.Ft.) | 84,000 |
| Annual Production | 32,000 Tons |
| Production Hrs. Annual | 4,000 |
| Location (State) | WI |
| Yearly Energy Cost | $ 216,210 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
3,303,600 kWh | $ 114,164 | $ 0.035 /kWh |
- Demand Charge |
9,340 kW | $ 90,196 | $ 9.66 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
1,283 MMBtu | $ 11,850 | $ 9.24 /MMBtu |
TOTAL ENERGY |
35,145 MMBtu | $ 216,210 | $ 6.15 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
442,376 kWh 27,862 kWh |
$ 16,146 $ 1,017 |
14.14 % 0.89 % |
$ 0.035 /kWh |
- Demand Charge |
1,455 kW 154 kW |
$ 14,859 $ 1,580 |
16.47 % 1.75 % |
$ 9.66 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
0 MMBtu 0 MMBtu |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 9.24 /MMBtu |
TOTAL ENERGY |
4,535 MMBtu 286 MMBtu |
$ 31,005 $ 2,597 |
14.34 % 1.20 % |
$ 6.15 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | N | $ 64,000 | $ 23,672 | 2.70 | ||||||||||||||||
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| 02 | view details |
ELIMINATE SHIFT | 4.4520 | I | $ 0 | $ 10,200 | 0.00 | ||||||||||||||||
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| 03 | view details |
RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS | 2.3131 | N | $ 3,600 | $ 2,857 | 1.26 | ||||||||||||||||
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| 04 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 0 | $ 1,559 | 0.00 | ||||||||||||||||
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| 05 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | I | $ 1,280 | $ 1,038 | 1.23 | ||||||||||||||||
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| 06 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | N | $ 0 | $ 972 | 0.00 | ||||||||||||||||
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| 07 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | N | $ 0 | $ 907 | 0.00 | ||||||||||||||||
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