Industrial Assessment Centers

Assessment #WI0514


Assessment Year 2006
SIC 3679
SIC Description Electronic Components, Nec
NAICS 334412
NAICS Description Bare Printed Circuit Board Manufacturing
Principal Product Assembley and Testing of PCB
Sales $ 40,000,000
# of Employees 140
Plant Area (Sq.Ft.) 60,000
Annual Production 3,600,000 Not Available
Production Hrs. Annual 4,250
Location (State) WI
Yearly Energy Cost $ 184,698

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,862,000 kWh $ 95,506 $ 0.033 /kWh

- Demand Charge

6,174 kW $ 65,825 $ 10.66 /kW

- Electricity Fees

- $ 0 -

Natural Gas

2,502 MMBtu $ 23,367 $ 9.34 /MMBtu

TOTAL ENERGY

31,838 MMBtu $ 184,698 $ 5.80 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

149,227 kWh
53,833 kWh
$ 5,223
$ 1,884
5.47 %
1.97 %
$ 0.033 /kWh

- Demand Charge

438 kW
202 kW
$ 4,905
$ 2,260
7.45 %
3.43 %
$ 10.66 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

351 MMBtu
0 MMBtu
$ 3,496
$ 0
14.96 %
0.00 %
$ 9.34 /MMBtu

TOTAL ENERGY

1,881 MMBtu
552 MMBtu
$ 13,624
$ 4,144
7.38 %
2.24 %
$ 5.80 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
IMPROVE SPACE COMFORT CONDITIONING 4.4240 N $ 48,500 $ 156,640 0.31
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ 156,640 -

TOTAL PRODUCTON

- $ 156,640 -
02 view
details
IMPROVE SPACE COMFORT CONDITIONING 4.4240 I $ 900 $ 9,074 0.10
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ 9,074 -

TOTAL PRODUCTON

- $ 9,074 -
03 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 6,300 $ 2,466 2.55
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

37,515 kWh $ 1,313 $ 0.033 /kWh

- Demand Charge

103 kW $ 1,153 $ 10.66 /kW

TOTAL ENERGY

385 MMBtu $ 2,466 -
04 view
details
MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED 2.7124 N $ 0 $ 665 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

10,063 kWh $ 352 $ 0.033 /kWh

- Demand Charge

28 kW $ 313 $ 10.66 /kW

TOTAL ENERGY

103 MMBtu $ 665 -
05 view
details
COVER OPEN TANKS 2.2514 N $ 0 $ 2,414 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

68,969 kWh $ 2,414 $ 0.033 /kWh

TOTAL ENERGY

707 MMBtu $ 2,414 -
06 view
details
RECOVER HEAT FROM AIR COMPRESSOR 2.2434 N $ 0 $ 2,412 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

258 MMBtu $ 2,412 $ 9.34 /MMBtu

TOTAL ENERGY

258 MMBtu $ 2,412 -
07 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 0 $ 1,678 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

16,318 kWh $ 571 $ 0.033 /kWh

- Demand Charge

99 kW $ 1,107 $ 10.66 /kW

TOTAL ENERGY

167 MMBtu $ 1,678 -
08 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 N $ 640 $ 1,289 0.50
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

16,362 kWh $ 573 $ 0.033 /kWh

- Demand Charge

64 kW $ 716 $ 10.66 /kW

TOTAL ENERGY

168 MMBtu $ 1,289 -
09 view
details
SHIFT FROM DAYTIME TO NIGHTTIME OPERATION 2.3134 N $ 0 $ 1,616 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

144 kW $ 1,616 $ 10.66 /kW

TOTAL ENERGY

0 MMBtu $ 1,616 -
10 view
details
KEEP DOORS AND WINDOWS SHUT WHEN NOT ON USE 2.7442 N $ 0 $ 1,084 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

93 MMBtu $ 1,084 $ 9.34 /MMBtu

TOTAL ENERGY

93 MMBtu $ 1,084 -