Industrial Assessment Centers
Assessment #WI0498
| Assessment Year | 2005 |
|---|---|
| SIC | 2672 |
| SIC Description | Paper Coated And Laminated, Nec |
| NAICS | 322222 |
| NAICS Description | Coated and Laminated Paper Manufacturing |
| Principal Product | Flex Packaging |
| Sales | $ 35,000,000 |
| # of Employees | 75 |
| Plant Area (Sq.Ft.) | 60,000 |
| Annual Production | 4,399,069 Pounds |
| Production Hrs. Annual | 6,000 |
| Location (State) | WI |
| Yearly Energy Cost | $ 747,635 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
10,979,797 kWh | $ 374,474 | $ 0.034 /kWh |
- Demand Charge |
30,088 kW | $ 264,277 | $ 8.78 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
12,685 MMBtu | $ 108,884 | $ 8.58 /MMBtu |
TOTAL ENERGY |
125,228 MMBtu | $ 747,635 | $ 5.97 /MMBtu |
Other Liquid (haz) |
715 Gal | $ 13,057 | $ 0 /Gal |
Solid Waste (non-haz) |
179,900 lbs | $ 26,400 | $ 0 /lbs |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
373,121 kWh 0 kWh |
$ 13,822 $ 0 |
3.69 % 0.00 % |
$ 0.034 /kWh |
- Demand Charge |
616 kW 0 kW |
$ 5,747 $ 0 |
2.17 % 0.00 % |
$ 8.78 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
5,609 MMBtu 0 MMBtu |
$ 48,127 $ 0 |
44.20 % 0.00 % |
$ 8.58 /MMBtu |
TOTAL ENERGY |
9,433 MMBtu 0 MMBtu |
$ 67,696 $ 0 |
9.05 % 0.00 % |
$ 5.97 /MMBtu |
Other Liquid (haz) |
7,979 Gal 0 Gal |
$ 12,143 $ 0 |
93.00 % 0.00 % |
$ 0 /Gal |
Solid Waste (non-haz) |
0 lbs 0 lbs |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 0 /lbs |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS | 3.5212 | N | $ 0 | $ 0 | 0.00 | ||||||||||||||||||||||||||||
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| 02 | view details |
USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR | 2.2411 | N | $ 17,500 | $ 45,520 | 0.38 | ||||||||||||||||||||||||||||
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| 03 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | N | $ 20,340 | $ 9,079 | 2.24 | ||||||||||||||||||||||||||||
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| 04 | view details |
DISTILL CONTAMINATED SOLVENTS FOR REUSE | 3.8142 | N | $ 21,105 | $ 11,414 | 1.85 | ||||||||||||||||||||||||||||
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| 05 | view details |
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS | 2.4141 | N | $ 11,640 | $ 5,036 | 2.31 | ||||||||||||||||||||||||||||
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| 06 | view details |
INSTALL TIMERS AND/OR THERMOSTATS | 2.7261 | N | $ 0 | $ 3,268 | 0.00 | ||||||||||||||||||||||||||||
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| 07 | view details |
REDUCE AIR CONDITIONING LOAD BY EVAPORATING WATER FROM ROOF | 2.7251 | N | $ 7,500 | $ 2,638 | 2.84 | ||||||||||||||||||||||||||||
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| 08 | view details |
RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS | 2.3131 | N | $ 0 | $ 1,161 | 0.00 | ||||||||||||||||||||||||||||
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| 09 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | N | $ 640 | $ 862 | 0.74 | ||||||||||||||||||||||||||||
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| 10 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | N | $ 600 | $ 509 | 1.18 | ||||||||||||||||||||||||||||
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