Industrial Assessment Centers

Assessment #WI0484


Assessment Year 2005
SIC 2499
SIC Description Wood Products, Nec
NAICS 321999
NAICS Description All Other Miscellaneous Wood Product Manufacturing
Principal Product Laminated hard wood and plywood
Sales $ 50,000,000
# of Employees 128
Plant Area (Sq.Ft.) 348,720
Annual Production 20,000 Thousand Feet
Production Hrs. Annual 6,000
Location (State) WI
Yearly Energy Cost $ 707,765

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

5,591,523 kWh $ 167,671 $ 0.030 /kWh

- Demand Charge

21,213 kW $ 168,996 $ 7.97 /kW

- Electricity Fees

- $ 17,380 -

Natural Gas

54,163 MMBtu $ 353,718 $ 6.53 /MMBtu

TOTAL ENERGY

111,476 MMBtu $ 707,765 $ 6.35 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

655,829 kWh
0 kWh
$ 20,658
$ 0
12.32 %
0.00 %
$ 0.030 /kWh

- Demand Charge

1,587 kW
0 kW
$ 13,429
$ 0
7.95 %
0.00 %
$ 7.97 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

5,310 MMBtu
0 MMBtu
$ 33,439
$ 0
9.45 %
0.00 %
$ 6.53 /MMBtu

TOTAL ENERGY

12,032 MMBtu
0 MMBtu
$ 67,526
$ 0
9.54 %
0.00 %
$ 6.35 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 44,480 $ 20,843 2.13
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

432,320 kWh $ 13,617 $ 0.030 /kWh

- Demand Charge

846 kW $ 7,226 $ 7.97 /kW

TOTAL ENERGY

4,431 MMBtu $ 20,843 -
02 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 3,060 $ 2,603 1.18
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

82,620 kWh $ 2,603 $ 0.030 /kWh

TOTAL ENERGY

847 MMBtu $ 2,603 -
03 view
details
CLOSE HOLES AND OPENINGS IN BUILDING SUCH AS BROKEN WINDOWS 2.7444 N $ 60,000 $ 14,141 4.24
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

61,440 kWh $ 1,936 $ 0.030 /kWh

- Demand Charge

126 kW $ 1,064 $ 7.97 /kW

Natural Gas

1,895 MMBtu $ 11,141 $ 6.53 /MMBtu

TOTAL ENERGY

2,525 MMBtu $ 14,141 -
04 view
details
USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR 2.2411 N $ 5,500 $ 13,391 0.41
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

2,051 MMBtu $ 13,391 $ 6.53 /MMBtu

TOTAL ENERGY

2,051 MMBtu $ 13,391 -
05 view
details
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO 2.1233 N $ 500 $ 2,240 0.22
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

343 MMBtu $ 2,240 $ 6.53 /MMBtu

TOTAL ENERGY

343 MMBtu $ 2,240 -
06 view
details
INSULATE BARE EQUIPMENT 2.2511 N $ 400 $ 1,787 0.22
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

274 MMBtu $ 1,787 $ 6.53 /MMBtu

TOTAL ENERGY

274 MMBtu $ 1,787 -
07 view
details
USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR 2.2411 N $ 11,000 $ 4,880 2.25
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

747 MMBtu $ 4,880 $ 6.53 /MMBtu

TOTAL ENERGY

747 MMBtu $ 4,880 -
08 view
details
RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS 2.3131 N $ 0 $ 3,010 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

360 kW $ 3,010 $ 7.97 /kW

TOTAL ENERGY

0 MMBtu $ 3,010 -
09 view
details
RECOVER HEAT FROM AIR COMPRESSOR 2.2434 N $ 0 $ 2,689 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

39,165 kWh $ 1,234 $ 0.030 /kWh

- Demand Charge

174 kW $ 1,455 $ 7.97 /kW

TOTAL ENERGY

401 MMBtu $ 2,689 -
10 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 N $ 1,054 $ 1,942 0.54
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

40,284 kWh $ 1,268 $ 0.030 /kWh

- Demand Charge

81 kW $ 674 $ 7.97 /kW

TOTAL ENERGY

413 MMBtu $ 1,942 -