Industrial Assessment Centers
Assessment #WI0459
| Assessment Year | 2004 |
|---|---|
| SIC | 2869 |
| SIC Description | Industrial Organic Chemicals, Nec |
| NAICS | 325414 |
| NAICS Description | Biological Product (except Diagnostic) Manufacturing |
| Principal Product | Enzymes |
| Sales | $ 20,000,000 |
| # of Employees | 100 |
| Plant Area (Sq.Ft.) | 121,000 |
| Annual Production | 4,400 Pounds |
| Production Hrs. Annual | 4,000 |
| Location (State) | WI |
| Yearly Energy Cost | $ 535,540 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
5,249,600 kWh | $ 171,114 | $ 0.033 /kWh |
- Demand Charge |
11,282 kW | $ 117,181 | $ 10.39 /kW |
- Electricity Fees |
- | $ 38,908 | - |
Natural Gas |
30,108 MMBtu | $ 208,337 | $ 6.92 /MMBtu |
TOTAL ENERGY |
83,916 MMBtu | $ 535,540 | $ 6.38 /MMBtu |
Other Liquid (non-haz) |
24,425 Gal | $ 76,875 | $ 0 /Gal |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
213,325 kWh 9,874 kWh |
$ 7,339 $ 340 |
4.29 % 0.20 % |
$ 0.033 /kWh |
- Demand Charge |
1,109 kW 385 kW |
$ 6,843 $ 0 |
5.84 % 0.00 % |
$ 10.39 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
4,235 MMBtu 0 MMBtu |
$ 29,310 $ 0 |
14.07 % 0.00 % |
$ 6.92 /MMBtu |
TOTAL ENERGY |
6,421 MMBtu 101 MMBtu |
$ 43,492 $ 340 |
8.12 % 0.06 % |
$ 6.38 /MMBtu |
Other Liquid (non-haz) |
0 Gal 0 Gal |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 0 /Gal |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
USE OPTIMUM TEMPERATURE | 2.2211 | N | $ 4,500 | $ 17,598 | 0.26 | ||||||||||||||||
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| 02 | view details |
USE MORE EFFICIENT LIGHT SOURCE | 2.7143 | P | $ 26,871 | $ 13,519 | 1.99 | ||||||||||||||||
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| 03 | view details |
ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK | 4.1110 | P | $ 11,250 | $ 11,712 | 0.96 | ||||||||||||||||
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| 04 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | I | $ 640 | $ 340 | 1.88 | ||||||||||||||||
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| 05 | view details |
ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK | 4.1110 | N | $ 1,206 | $ 323 | 3.73 | ||||||||||||||||
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