Industrial Assessment Centers
Assessment #WI0444
| Assessment Year | 2003 |
|---|---|
| SIC | 3599 |
| SIC Description | Industrial Machinery, Nec |
| NAICS | 332710 |
| NAICS Description | Machine Shops |
| Principal Product | Industrial Machining |
| Sales | $ 10,000,000 |
| # of Employees | 90 |
| Plant Area (Sq.Ft.) | 36,000 |
| Annual Production | 1,200,000 Pieces |
| Production Hrs. Annual | 6,000 |
| Location (State) | WI |
| Yearly Energy Cost | $ 127,272 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
1,478,883 kWh | $ 61,894 | $ 0.042 /kWh |
- Demand Charge |
2,811 kW | $ 27,659 | $ 9.84 /kW |
- Electricity Fees |
- | $ 34,693 | - |
Natural Gas |
478 MMBtu | $ 3,026 | $ 6.33 /MMBtu |
TOTAL ENERGY |
15,637 MMBtu | $ 127,272 | $ 8.14 /MMBtu |
Other Liquid (non-haz) |
6,625 Gal | $ 9,200 | $ 0 /Gal |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
187,864 kWh 79,097 kWh |
$ 8,303 $ 3,496 |
13.41 % 5.65 % |
$ 0.042 /kWh |
- Demand Charge |
153 kW 153 kW |
$ 1,676 $ 1,676 |
6.06 % 6.06 % |
$ 9.84 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
961 MMBtu -45 MMBtu |
$ 6,084 $ -283 |
201.06 % -9.35 % |
$ 6.33 /MMBtu |
TOTAL ENERGY |
2,886 MMBtu 765 MMBtu |
$ 16,063 $ 4,889 |
12.62 % 3.84 % |
$ 8.14 /MMBtu |
Other Liquid (non-haz) |
5,963 Gal 5,963 Gal |
$ 8,280 $ 8,280 |
90.00 % 90.00 % |
$ 0 /Gal |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
|||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
USE FILTER AND DRYING OVEN TO REDUCE SLUDGE VOLUME | 3.6112 | I | $ 9,000 | $ 6,597 | 1.36 | ||||||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||||||
| 02 | view details |
UPGRADE CONTROLS ON COMPRESSORS | 2.4224 | N | $ 7,500 | $ 4,807 | 1.56 | ||||||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||||||
| 03 | view details |
USE MORE EFFICIENT LIGHT SOURCE | 2.7143 | I | $ 8,655 | $ 4,189 | 2.07 | ||||||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||||||
| 04 | view details |
RECOVER HEAT FROM AIR COMPRESSOR | 2.2434 | N | $ 2,000 | $ 3,383 | 0.59 | ||||||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||||||
| 05 | view details |
INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS | 2.7447 | N | $ 1,424 | $ 2,301 | 0.62 | ||||||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||||||
| 06 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | I | $ 740 | $ 983 | 0.75 | ||||||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||||||
| 07 | view details |
INSTALL TIMERS AND/OR THERMOSTATS | 2.7261 | N | $ 600 | $ 683 | 0.88 | ||||||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||||||
