Industrial Assessment Centers

Assessment #WI0442


Assessment Year 2003
SIC 3411
SIC Description Metal Cans
NAICS 332431
NAICS Description Metal Can Manufacturing
Principal Product Aluminum Beverage Cans
Sales $ 35,000,000
# of Employees 100
Plant Area (Sq.Ft.) 0
Annual Production 1,800,000,000 Pieces
Production Hrs. Annual 8,400
Location (State) WI
Yearly Energy Cost $ 1,372,635

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

22,914,965 kWh $ 901,448 $ 0.039 /kWh

- Demand Charge

36,684 kW $ 34,723 $ 0.95 /kW

- Electricity Fees

- $ 55,542 -

Natural Gas

80,237 MMBtu $ 380,922 $ 4.75 /MMBtu

TOTAL ENERGY

315,115 MMBtu $ 1,372,635 $ 4.36 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

9,578,386 kWh
0 kWh
$ 365,894
$ 0
40.59 %
0.00 %
$ 0.039 /kWh

- Demand Charge

14,193 kW
0 kW
$ 122,058
$ 0
351.52 %
0.00 %
$ 0.95 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

-57,394 MMBtu
0 MMBtu
$ -272,624
$ 0
-71.57 %
0.00 %
$ 4.75 /MMBtu

TOTAL ENERGY

40,784 MMBtu
0 MMBtu
$ 215,328
$ 0
15.69 %
0.00 %
$ 4.36 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT 2.3415 N $ 146,300 $ 188,665 0.78
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

9,240,000 kWh $ 352,968 $ 0.039 /kWh

- Demand Charge

13,200 kW $ 113,520 $ 0.95 /kW

Natural Gas

-58,489 MMBtu $ -277,823 $ 4.75 /MMBtu

TOTAL ENERGY

36,221 MMBtu $ 188,665 -
02 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 N $ 6,498 $ 16,332 0.40
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

338,386 kWh $ 12,926 $ 0.039 /kWh

- Demand Charge

396 kW $ 3,406 $ 0.95 /kW

TOTAL ENERGY

3,468 MMBtu $ 16,332 -
03 view
details
USE POWER DURING OFF-PEAK PERIODS 2.3137 N $ 0 $ 5,132 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

597 kW $ 5,132 $ 0.95 /kW

TOTAL ENERGY

0 MMBtu $ 5,132 -
04 view
details
USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR 2.2411 N $ 10,000 $ 2,640 3.79
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

556 MMBtu $ 2,640 $ 4.75 /MMBtu

TOTAL ENERGY

556 MMBtu $ 2,640 -
05 view
details
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO 2.1233 N $ 500 $ 2,559 0.20
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

539 MMBtu $ 2,559 $ 4.75 /MMBtu

TOTAL ENERGY

539 MMBtu $ 2,559 -