Industrial Assessment Centers

Assessment #WI0422


Assessment Year 2002
SIC 2631
SIC Description Paperboard Mills
NAICS
NAICS Description
Principal Product Papaerboard
Sales $ 65,000,000
# of Employees 170
Plant Area (Sq.Ft.) 554,250
Annual Production 324,000,000 Pounds
Production Hrs. Annual 8,520
Location (State) WI
Yearly Energy Cost $ 6,912,896

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

66,352,418 kWh $ 1,656,743 $ 0.025 /kWh

- Demand Charge

109,719 kW $ 104,185 $ 0.95 /kW

- Electricity Fees

- $ 260,760 -

Natural Gas

770,553 MMBtu $ 4,891,208 $ 6.35 /MMBtu

TOTAL ENERGY

1,450,665 MMBtu $ 6,912,896 $ 4.77 /MMBtu

Water Disposal

18,000,000 Gal $ 38,384 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

6,101,222 kWh
179,712 kWh
$ 161,104
$ 4,744
9.72 %
0.29 %
$ 0.025 /kWh

- Demand Charge

15,297 kW
187 kW
$ 148,602
$ 1,901
142.63 %
1.82 %
$ 0.95 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

-22,604 MMBtu
0 MMBtu
$ -143,535
$ 0
-2.93 %
0.00 %
$ 6.35 /MMBtu

TOTAL ENERGY

39,934 MMBtu
1,842 MMBtu
$ 166,171
$ 6,645
2.40 %
0.10 %
$ 4.77 /MMBtu

Water Disposal

18,000,000 Gal
0 Gal
$ 38,376
$ 0
99.98 %
0.00 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT 2.3415 N $ 715,000 $ 107,793 6.63
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

4,675,000 kWh $ 123,420 $ 0.025 /kWh

- Demand Charge

13,200 kW $ 127,908 $ 0.95 /kW

Natural Gas

-22,604 MMBtu $ -143,535 $ 6.35 /MMBtu

TOTAL ENERGY

25,315 MMBtu $ 107,793 -
02 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 N $ 31,028 $ 51,405 0.60
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,237,524 kWh $ 32,706 $ 0.025 /kWh

- Demand Charge

1,900 kW $ 18,699 $ 0.95 /kW

TOTAL ENERGY

12,685 MMBtu $ 51,405 -
03 view
details
USE REVERSE OSMOSIS TO CONCENTRATE MATERIAL 3.3132 N $ 40,000 $ 37,726 1.06
Energy Sources Yearly Reduction Yearly Savings Unit Price

Water Disposal

18,000,000 Gal $ 38,376 $ 0 /Gal

TOTAL WASTE

- $ 38,376 -

Personnel Changes

- $ -650 -

TOTAL PRODUCTON

- $ -650 -
04 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 21,689 $ 6,645 3.26
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

179,712 kWh $ 4,744 $ 0.025 /kWh

- Demand Charge

187 kW $ 1,901 $ 0.95 /kW

TOTAL ENERGY

1,842 MMBtu $ 6,645 -
05 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 0 $ 328 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

8,986 kWh $ 234 $ 0.025 /kWh

- Demand Charge

10 kW $ 94 $ 0.95 /kW

TOTAL ENERGY

92 MMBtu $ 328 -