Industrial Assessment Centers

Assessment #WI0349


Assessment Year 1999
SIC 2253
SIC Description Knit Outerwear Mills
NAICS
NAICS Description
Principal Product Knitwear
Sales $ 9,000,000
# of Employees 105
Plant Area (Sq.Ft.) 163,050
Annual Production 2,236,000 Pieces
Production Hrs. Annual 4,250
Location (State) WI
Yearly Energy Cost $ 87,470

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

613,130 kWh $ 23,905 $ 0.039 /kWh

- Demand Charge

2,763 kW $ 23,670 $ 8.57 /kW

- Electricity Fees

- $ 4,700 -

Natural Gas

7,147 MMBtu $ 35,195 $ 4.92 /MMBtu

TOTAL ENERGY

13,432 MMBtu $ 87,470 $ 6.51 /MMBtu

Water Disposal

2,416,500 Gal $ 7,223 $ 0 /Gal

Solid Waste (non-haz)

346,040 lbs $ 7,669 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

87,046 kWh
0 kWh
$ 3,586
$ 0
15.00 %
0.00 %
$ 0.039 /kWh

- Demand Charge

184 kW
0 kW
$ 1,668
$ 0
7.05 %
0.00 %
$ 8.57 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

1,496 MMBtu
958 MMBtu
$ 14,874
$ 4,711
42.26 %
13.39 %
$ 4.92 /MMBtu

TOTAL ENERGY

2,388 MMBtu
958 MMBtu
$ 20,128
$ 4,711
23.01 %
5.39 %
$ 6.51 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 356
$ 0
4.93 %
0.00 %
$ 0 /Gal

Solid Waste (non-haz)

0 lbs
0 lbs
$ 1,649
$ 1,649
21.50 %
21.50 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER 2.8113 N $ 500 $ 7,513 0.07
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

0 MMBtu $ 7,513 $ 4.92 /MMBtu

TOTAL ENERGY

0 MMBtu $ 7,513 -
02 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 25,528 $ 5,254 4.86
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

87,046 kWh $ 3,586 $ 0.039 /kWh

- Demand Charge

184 kW $ 1,668 $ 8.57 /kW

TOTAL ENERGY

892 MMBtu $ 5,254 -
03 view
details
INSTALL TIMERS AND/OR THERMOSTATS 2.7261 I $ 800 $ 2,784 0.29
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

566 MMBtu $ 2,784 $ 4.92 /MMBtu

TOTAL ENERGY

566 MMBtu $ 2,784 -
04 view
details
INSULATE STEAM / HOT WATER LINES 2.2131 N $ 306 $ 2,309 0.13
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

469 MMBtu $ 2,309 $ 4.92 /MMBtu

TOTAL ENERGY

469 MMBtu $ 2,309 -
05 view
details
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO 2.1233 I $ 500 $ 1,927 0.26
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

392 MMBtu $ 1,927 $ 4.92 /MMBtu

TOTAL ENERGY

392 MMBtu $ 1,927 -
06 view
details
APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES 2.8121 N $ 0 $ 1,918 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 1,918 -

TOTAL PRODUCTON

- $ 1,918 -
07 view
details
USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL 3.6192 I $ 0 $ 1,649 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

0 lbs $ 1,649 $ 0 /lbs

TOTAL WASTE

- $ 1,649 -
08 view
details
COMBINE UTILITY METERS 2.8112 N $ 200 $ 356 0.56
Energy Sources Yearly Reduction Yearly Savings Unit Price

Water Disposal

0 Gal $ 356 $ 0 /Gal

TOTAL WASTE

- $ 356 -
09 view
details
INSTALL AIR SEALS AROUND TRUCK LOADING DOCK DOORS 2.7443 N $ 682 $ 341 2.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

69 MMBtu $ 341 $ 4.92 /MMBtu

TOTAL ENERGY

69 MMBtu $ 341 -