Industrial Assessment Centers
Assessment #WI0326
| Assessment Year | 1998 |
|---|---|
| SIC | 3672 |
| SIC Description | Printed Circuit Boards |
| NAICS | |
| NAICS Description | |
| Principal Product | Printed Circuit Boards |
| Sales | $ 20,000,000 |
| # of Employees | 210 |
| Plant Area (Sq.Ft.) | 57,000 |
| Annual Production | 1,300,000 Pieces |
| Production Hrs. Annual | 6,300 |
| Location (State) | IL |
| Yearly Energy Cost | $ 364,618 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
5,145,956 kWh | $ 223,243 | $ 0.043 /kWh |
- Demand Charge |
10,416 kW | $ 127,298 | $ 12.22 /kW |
- Electricity Fees |
- | $ 1,321 | - |
Natural Gas |
2,939 MMBtu | $ 12,756 | $ 4.34 /MMBtu |
TOTAL ENERGY |
55,685 MMBtu | $ 364,618 | $ 6.55 /MMBtu |
Water Disposal |
34,668,750 Gal | $ 120,184 | $ 0 /Gal |
Other Liquid (haz) |
1,420,245 Gal | $ -863,745 | $ 0 /Gal |
Solid Waste (non-haz) |
916,500 lbs | $ 24,150 | $ 0 /lbs |
Solid Waste (haz) |
584,375 lbs | $ 0 | $ 0 /lbs |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
182,591 kWh 0 kWh |
$ 8,284 $ 0 |
3.71 % 0.00 % |
$ 0.043 /kWh |
- Demand Charge |
1,178 kW 0 kW |
$ 15,863 $ 0 |
12.46 % 0.00 % |
$ 12.22 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
116 MMBtu 0 MMBtu |
$ 504 $ 0 |
3.95 % 0.00 % |
$ 4.34 /MMBtu |
TOTAL ENERGY |
1,987 MMBtu 0 MMBtu |
$ 24,651 $ 0 |
6.76 % 0.00 % |
$ 6.55 /MMBtu |
Water Disposal |
28,491,496 Gal 0 Gal |
$ 98,866 $ 0 |
82.26 % 0.00 % |
$ 0 /Gal |
Other Liquid (haz) |
0 Gal 0 Gal |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 0 /Gal |
Solid Waste (non-haz) |
28,950 lbs 0 lbs |
$ 980 $ 0 |
4.06 % 0.00 % |
$ 0 /lbs |
Solid Waste (haz) |
0 lbs 0 lbs |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 0 /lbs |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER | 3.4114 | N | $ 25,000 | $ 52,640 | 0.47 | ||||||||||||||||||||||||||||
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| 02 | view details |
USE REVERSE OSMOSIS TO CONCENTRATE MATERIAL | 3.3132 | N | $ 40,000 | $ 43,913 | 0.91 | ||||||||||||||||||||||||||||
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| 03 | view details |
USE DEMAND CONTROLLER OR LOAD SHEDDER | 2.3191 | N | $ 20,000 | $ 11,269 | 1.77 | ||||||||||||||||||||||||||||
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| 04 | view details |
REDUCE AIR CONDITIONING LOAD BY EVAPORATING WATER FROM ROOF | 2.7251 | N | $ 12,186 | $ 7,874 | 1.55 | ||||||||||||||||||||||||||||
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| 05 | view details |
USE A RAG RECYCLE SERVICE | 3.7131 | N | $ 0 | $ 4,430 | 0.00 | ||||||||||||||||||||||||||||
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| 06 | view details |
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS | 2.4141 | N | $ 12,500 | $ 3,348 | 3.73 | ||||||||||||||||||||||||||||
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| 07 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | N | $ 740 | $ 1,948 | 0.38 | ||||||||||||||||||||||||||||
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| 08 | view details |
INSTALL TIMERS AND/OR THERMOSTATS | 2.7261 | N | $ 400 | $ 504 | 0.79 | ||||||||||||||||||||||||||||
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| 09 | view details |
INSULATE BARE EQUIPMENT | 2.2511 | N | $ 46 | $ 321 | 0.14 | ||||||||||||||||||||||||||||
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| 10 | view details |
REMOVE SLUDGE FROM TANKS ON A REGULAR BASIS | 3.6113 | N | $ 0 | $ 300 | 0.00 | ||||||||||||||||||||||||||||
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