Industrial Assessment Centers

Assessment #UW0052


Assessment Year 2011
SIC 3325
SIC Description Steel Foundries, Nec
NAICS 331513
NAICS Description Steel Foundries (except Investment)
Principal Product Steel Castings
Sales $ 34,350,000
# of Employees 150
Plant Area (Sq.Ft.) 80,000
Annual Production 2,500 Pieces
Production Hrs. Annual 2,210
Location (State) WA
Yearly Energy Cost $ 2,874,636

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

22,576,056 kWh $ 1,092,524 $ 0.048 /kWh

- Demand Charge

94,290 kW $ 540,281 $ 5.73 /kW

- Electricity Fees

- $ 0 -

Natural Gas

139,620 MMBtu $ 1,241,831 $ 8.89 /MMBtu

TOTAL ENERGY

371,026 MMBtu $ 2,874,636 $ 7.75 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

1,124,700 kWh
0 kWh
$ 54,915
$ 0
5.03 %
0.00 %
$ 0.048 /kWh

- Demand Charge

1,873 kW
0 kW
$ 10,733
$ 0
1.99 %
0.00 %
$ 5.73 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

3,648 MMBtu
0 MMBtu
$ 32,430
$ 0
2.61 %
0.00 %
$ 8.89 /MMBtu

TOTAL ENERGY

15,176 MMBtu
0 MMBtu
$ 98,078
$ 0
3.41 %
0.00 %
$ 7.75 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
HEAT TREAT PARTS ONLY TO REQUIRED SPECIFICATIONS OR STANDARDS 2.2311 N $ 0 $ 43,653 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

800,000 kWh $ 39,200 $ 0.048 /kWh

TOTAL ENERGY

8,200 MMBtu $ 39,200 -

Ancillary Material Cost

- $ 4,453 -

TOTAL PRODUCTON

- $ 4,453 -
02 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 N $ 326,103 $ 26,448 12.33
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

324,700 kWh $ 15,715 $ 0.048 /kWh

- Demand Charge

1,873 kW $ 10,733 $ 5.73 /kW

TOTAL ENERGY

3,328 MMBtu $ 26,448 -
03 view
details
TURN OFF EQUIPMENT WHEN NOT IN USE 2.6218 N $ 0 $ 22,100 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

2,486 MMBtu $ 22,100 $ 8.89 /MMBtu

TOTAL ENERGY

2,486 MMBtu $ 22,100 -
04 view
details
USE RADIANT HEATER FOR SPOT HEATING 2.7231 N $ 10,000 $ 10,330 0.97
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,162 MMBtu $ 10,330 $ 8.89 /MMBtu

TOTAL ENERGY

1,162 MMBtu $ 10,330 -